Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

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antardaksh04
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Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by antardaksh04 »

Hi Fernando,

I have following car and need your help in wiring BCM Max and Auto headlight switch.

Vento TSI 2015 comfortline DSG

http://www.team-bhp.com/forum/indian-ca ... -look.html

I am trying to enable auto headlight with BCM max on OEM H7 dual beam headlight. I might upgrade to LED or Bixenon headlight in future.

I have already completed following

1. Installed BCM Max 7E0 937 090 (Max4 H80 0733)
2. Installed Auto-dimming mirror with RLS.



Following work is pending

1. Complete wiring of BCM
2. Complete wiring of auto headlight switch
3. Complete wiring of DRL. I have already bought fog light with DRL slot next to it.

I have added VCDS scan , will add remaining details requested by you in this thread.

Code: Select all

Tuesday,17,January,2017,11:04:20:05031
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86
VCDS Version: 15.7.1.0
Data version: 20150904
www.Ross-Tech.com


VIN: MEXJXXXX8GT032XXX   License Plate: 17JAN2017
Mileage: 6900km-4287mi   Repair Order: 17JAn2017



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 60 (7E0)
Scan: 01 02 03 08 09 10 15 17 19 25 44 56

VIN: MEXJXXXX8GT032XXX   Mileage: 6900km-4287miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
 
-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZB)       Labels: 03F-906-070-CBZ.clb
   Part No SW: 03F 906 070 KC    HW: 03F 907 309 AJ
   Component: SIMOS10.22AH10 6270  
   Revision: --H10---    Serial number:               
   Coding: 00250056232400080000
   Shop #: WSC 01234 785 00200
   ASAM Dataset: EV_ECM12TFS02013F906070KC 004006
   ROD: N/A
   VCID: 6DD6519BBC82595686-8038

No ASAM data for: "EV_ECM12TFS02013F906070KC" (VN75) 
No fault code found.
Readiness: 0010 0101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 0AM-927-769.clb
   Part No SW: 0AM 300 065 N    HW: 0AM 927 769 D
   Component: GSG DSG AG7     431 6501  
   Revision: 00043014    Serial number: CXXXXXXXX
   Coding: 0000020
   Shop #: WSC 01324 785 00200
   VCID: 3A7CAAC7754C3EEE53-806E

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: None
   Part No SW: 6R0 907 379 BN    HW: 6R0 907 379 AS
   Component: ESP9.0i front H03 0001  
   Serial number: --------------
   Coding: 62DD2C63422607C24615346E4253E0800908
   Shop #: WSC 01234 785 00200
   ASAM Dataset: EV_Brake1ESP9i0BOSCH 003031
   ROD: N/A
   VCID: 0B123F03A256F76638-805E

No ASAM data for: "EV_Brake1ESP9i0BOSCH" (VW26) 
No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 Q    HW: 6R0 907 044 Q
   Component: Climatronic   H12 0615  
   Revision: V0000000    
   VCID: 418EDD2BD89A6D3612-8014

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels: User\7H0-937-08x-09.clb
   Part No SW: 7E0 937 090     HW: 7E0 937 090 
   Component: BCM PQ25 Max4 H80 0733  
   Revision: B9080001    Serial number: XXXXXXXX
   Coding: 3A984BBF48A10000013006007C4B969800C0414F60850045200000000000
   Shop #: WSC 12345 123 12345
   VCID: 68D8208F9B607C7EF5-803C

   Subsystem 1 - Part No: 5K7 955 559 C
   Component: RLS 020816 04  42  0106 
   Coding: 0714DD

   Subsystem 2 - Part No SW: 6R0 959 802 AL    HW: 6R0 959 802 AL  Labels: 6R0-959-802.CLB
   Component: -------------  006 5520 
   Coding: 010000

   Subsystem 3 - Part No SW: 6R0 959 801 AH    HW: 6R0 959 801 AH
   Component: -------------  006 5520 
   Coding: 010000

   Subsystem 4 - Part No SW: 6R0 959 811 L    HW: 6R0 959 811 L
   Component: -------------  006 5520 
   Coding: 020000

   Subsystem 5 - Part No SW: 6R0 959 812 L    HW: 6R0 959 812 L
   Component: -------------  006 5520 
   Coding: 020000

4 Faults Found:
03431 - Activation of Left Parking Light 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 13
                    Mileage: 6730 km
                    Time Indication: 0
                    Date: 2015.04.27
                    Time: 14:15:52

03432 - Activation of Right Parking Light 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 13
                    Mileage: 6730 km
                    Time Indication: 0
                    Date: 2015.04.27
                    Time: 14:15:52

01516 - Terminal 30; Left 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 3
                    Fault Frequency: 94
                    Reset counter: 27
                    Mileage: 6730 km
                    Time Indication: 0
                    Date: 2015.04.27
                    Time: 14:15:51

00927 - Terminal 30 (Right) 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 3
                    Fault Frequency: 94
                    Reset counter: 27
                    Mileage: 6730 km
                    Time Indication: 0
                    Date: 2015.04.27
                    Time: 14:15:51


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels: 7E0-919-475.clb
   Part No SW: 7E0 919 475 J    HW: 7N0 919 475 
   Component: PARKHILFE 8K  H06 0105  
   Revision: --------    Serial number: XXXXXXXXXX
   Coding: 108101
   Shop #: WSC 02756 790 50316
   ASAM Dataset: EV_VW57XParkAssis8K 001003
   ROD: N/A
   VCID: 397EB5CBB84A35F65A-806C

No ASAM data for: "EV_VW57XParkAssis8K" (VN75) 
2 Faults Found:
1113107 - ROD - Unknown Error Code 
          - 00 [009]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 13
                    Mileage: 6731 km
                    Date: 2015.04.27
                    Time: 00:16:39

1111316 - ROD - Unknown Error Code 
          - 00 [009]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 13
                    Mileage: 6731 km
                    Date: 2015.04.27
                    Time: 00:14:46


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels: 5K0-959-655.clb
   Part No SW: 6R0 959 655 J    HW: 6R0 959 655 J
   Component: VW10AirbagU06 H10 0020  
   Revision: --------    Serial number: 0XXXXXXXXXXG5
   Coding: 003036
   Shop #: WSC 01234 785 00200
   ASAM Dataset: EV_AirbaV1W0BPAVW250 A01001
   ROD: N/A
   VCID: 499EC50BE8AAA576CA-801C

No ASAM data for: "EV_AirbaV1W0BPAVW250" (VW26) 
No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
   Part No SW: 6RF 920 861     HW: 6RF 920 861 
   Component: KOMBI         H01 0214  
   Serial number: 00000000000000
   Coding: 140800
   Shop #: WSC 01234 785 00200
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A05729
   ROD: EV_Kombi_UDS_VDD_RM09_SK35.rod
   VCID: 0818000FB3209C7E15-805C

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels: None
   Part No SW: 7E0 909 901     HW: 7E0 937 090 
   Component: GW-K-CAN TP20 H80 0733  
   Revision: B9080001    
   Coding: 002300
   Shop #: WSC 12345 123 12345
   VCID: 68D8208F9B607C7EF5-803C

1 Fault Found:
01044 - Control Module Incorrectly Coded 
            000 -  -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 2
                    Fault Frequency: 5
                    Reset counter: 255
                    Mileage: 6731 km
                    Time Indication: 0
                    Date: 2015.04.27
                    Time: 00:10:41


-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels: 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H01 0214  
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Mimo_UDS_VDD_RM09 A03710
   ROD: N/A
   VCID: 6ADC5A878D6C4E6EE3-803E

No ASAM data for: "EV_Mimo_UDS_VDD_RM09" (VW36 *) 
No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J500)       Labels: 1Sx-909-144-44.clb
   Part No SW: 1S2 909 144 P    HW: 1S2 909 144 P
   Component: EPS_ECU       H61 1702  
   Coding: 0001000000000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_SteerAssisNSK 014008
   ROD: EV_SteerAssisNSK_SE12.rod
   VCID: 418EDD2BD09A6D3612-8014

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels: 6RD-035-187.clb
   Part No SW: 6RD 035 187     HW: 6RD 035 187 
   Component: Radio         517 5124  
   Revision: RB101000    Serial number: XXXXXXXXXX
   Coding: 00000440040000
   Shop #: WSC 00078 790 00236
   VCID: 0400143F8708B81E79-8050

3 Faults Found:
00872 - Bass Speaker Rear Left (R15) 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 13
                    Mileage: 6730 km
                    Time Indication: 0
                    Date: 2015.04.27
                    Time: 14:15:54

00876 - Treble Speaker Rear Left (R14) 
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00111011
                    Fault Priority: 5
                    Fault Frequency: 2
                    Reset counter: 27
                    Mileage: 6730 km
                    Time Indication: 0
                    Date: 2015.04.27
                    Time: 14:15:54

02873 - Control Module for Back-Up Camera (J772) 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 13
                    Mileage: 6731 km
                    Time Indication: 0
                    Date: 2015.04.27
                    Time: 00:16:40


End-------------------------(Elapsed Time: 02:48)--------------------------

Regards.
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ciclo
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by ciclo »

Hi antardaksh04,

Requested information
Pictures from:
Relay carrier
Light Switch connector (both sides)
Dimmer connector
Fuse box
New BCM. (when possible)
VCDS Autoscan. Recent.

In order to be able to help you, the previous information is necessary.

Ask what you need to know, I'm sure it will be useful to others.
antardaksh04
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Posts: 43
Joined: Sat Nov 21, 2015 6:20 pm
Drives: TSI
Location: IND

Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by antardaksh04 »

Hi Fernando,

Please find below images, I will try to post VCDS scan soon.

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

It was very hard to get picture of relay carrier,not sure if this picture above would help.

Regards.
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ciclo
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by ciclo »

Great pictures. No problem about the relay carrier, the pic it's right. (yes, it's hard to take pictures from this area)


Follow :arrow: this guide to make BCM adaptation wiring.

Except:
In the WL3 image, the black wire with blue mark is not necessary. (Both side/ends)
Image

It implies you must isolate the T17/16 original wire in light switch connector.


Instead, you have to install a wire 0,5 mm2 from T73b/7 BCM white connector to the point indicated in the following image to feed the License Plate lights (LED).
Image
I guess for VW Vento the original harness in this area will be the same or similar.

Automatic Lights wiring
For additional wiring of automatic lights follow the diagram at the end of :arrow: this guide.

DRL's
This is the diagram for your new DRL's with BCM Max.



I can make some of these wiring for you :wink: (except DRLs wiring), but since you've already spent money on connectors and pins, try doing it yourself. I'm here to help you.
antardaksh04
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Posts: 43
Joined: Sat Nov 21, 2015 6:20 pm
Drives: TSI
Location: IND

Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by antardaksh04 »

ciclo wrote: I can make some of these wiring for you :wink: (except DRLs wiring), but since you've already spent money on connectors and pins, try doing it yourself. I'm here to help you.
Hi Fernando,

Thanks a lot, let me review information shared by you. I might need help with questions/clarification.

Regards.
antardaksh04
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Posts: 43
Joined: Sat Nov 21, 2015 6:20 pm
Drives: TSI
Location: IND

Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by antardaksh04 »

Hi Fernando,

I am trying to put together description of each wiring in your file. Could you please help me find pinout details for this BCM (7E0 937 090 ).

So far I have been able to capture following details, will update this document further.

Image

Regards.
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ciclo
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by ciclo »

antardaksh04
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Posts: 43
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Drives: TSI
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by antardaksh04 »

Hi Fernando,

Thanks a lot for your detailed response. Could you please confirm if these are the correct parts for SPT and JPT

http://www.ebay.ie/itm/50-x-Junior-Powe ... XQuCdTez0R

http://www.ebay.com/itm/10-x-VW-VAG-Hig ... SwintXRuzC

Would you have better recommendation for buying these terminals, the red and black terminal in WL3 and relay bridge, relay holder and black connectors in WL4.

Regards.
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ciclo
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by ciclo »

antardaksh04 wrote: Could you please confirm if these are the correct parts for SPT and JPT

http://www.ebay.ie/itm/50-x-Junior-Powe ... XQuCdTez0R

http://www.ebay.com/itm/10-x-VW-VAG-Hig ... SwintXRuzC

Would you have better recommendation for buying these terminals, the red and black terminal in WL3 and relay bridge, relay holder and black connectors in WL4.
They may be appropriate if you have good crimping tools
Crimping tools do not have to be costly or inexpensive, you must know how to handle them.

recommendation: viewtopic.php?f=10&t=42713#p466570

Parts in VW dealer and the rest here :arrow: http://www.tme.eu/gb/

When you finish to make the wiring please tell us the total cost of all parts (one by one, shipments included), your experience with this project, and... anything you want to comment. Thanks.
antardaksh04
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Posts: 43
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by antardaksh04 »

Hi Fernando,

Thanks, I did buy crimping tool because its essential to add wires to terminals.

I will update excel sheet with the details shared by you and others.

Regards.
Last edited by antardaksh04 on Mon Apr 17, 2017 9:01 pm, edited 1 time in total.
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ciclo
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by ciclo »

Ok, perfect.
antardaksh04
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Posts: 43
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by antardaksh04 »

Hi Fernando,

I have updated sheet with all the details I have gathered from you and other forums

Image

https://www.drive2.ru/l/8632361/
https://www.drive2.ru/b/1672822/
https://www.drive2.ru/b/1664258/

Would following 12 Pin connector work instead of the 10 Red and 2 Black connector in your wiring diagram.

http://www.ebay.co.uk/itm/AUDI-VW-Skoda ... SwubRXLYlB

I am not able to find if terminals used in this 12 pin connector are SPT or something else.

Image

Regards.
antardaksh04
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Posts: 43
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by antardaksh04 »

Hi Fernando,

I checked and found the reason why you are using RED and Black connector. Size of terminals is different for 1, 4 and remaining pins.

Could you confirm part number for the red (10pin male/female) and black(2pin male/female) connectors.

10 Pin connector 191 972 735, 191 972 725
2 Pin connector 1J0 972 752, 1J0 972 752

https://translate.googleusercontent.com ... VkVrQLnZvA

Regards.
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ciclo
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Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by ciclo »

antardaksh04 wrote:Hi Fernando,

I checked and found the reason why you are using RED and Black connector. Size of terminals is different for 1, 4 and remaining pins.

Could you confirm part number for the red (10pin male/female) and black(2pin male/female) connectors.

10 Pin connector 191 972 735, 191 972 725 noway
2 Pin connector 1J0 972 752, 1J0 972 762

https://translate.googleusercontent.com ... VkVrQLnZvA

Regards.
Some 10-pin connectors (Direct download pdf)
http://212.113.105.12/library/BOOKS/CAR ... 0pin-3.pdf

Possible
9---10
or
21---22
Difficulties for these connectors and terminals, the price or ease to buy them.
antardaksh04
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Posts: 43
Joined: Sat Nov 21, 2015 6:20 pm
Drives: TSI
Location: IND

Re: Upgrade to BCM Max with RLS and auto headlight (Dual beam H7)

Post by antardaksh04 »

Hi Fernando,

Thanks again, since I am struggling to get the part for Auto headlight wiring would you be able to help me with the missing parts or wiring.

I have auto headlight switch along with socket (8E0 971 980). I also have most of the terminals required for BCM wiring.

However I don't have

Relay holder
Relay
10pin and 2 pin connector.
JPT terminal
Relay bridge.

I have already bought terminal removal tool, tesa tape and crimping tool.

Regards.
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