UK-POLOS.NET - THE VW Polo Forum

sure, on the german site:
https://www.conrad.de/de/einzeladern-o2 ... 20mm%C2%B2
on the swiss site:
https://www.conrad.ch/de/einzeladern-o2 ... 20mm%C2%B2
in french:
https://www.conrad.ch/fr/cables-monocon ... 20mm%C2%B2

iichel wrote: Sun Mar 25, 2018 2:18 pm sure, on the german site:
https://www.conrad.de/de/einzeladern-o2 ... 20mm%C2%B2
on the swiss site:
https://www.conrad.ch/de/einzeladern-o2 ... 20mm%C2%B2
in french:
https://www.conrad.ch/fr/cables-monocon ... 20mm%C2%B2

I found them afterwords, will be ordering the FLRY-B for automotive use. Thanks!

I need your help. I would like to test ESP Bosch 9.0 pump, so I need change some wires.. But I don't know how to dismount this connector: https://imgur.com/gallery/eqDU2vL

I wouldn't like to break this plug..

Push of course also at the other side.

ok, thanks, I will try tomorrow

PS. I updated all my images in this thread (postimg.org is now postimg.cc)

Few days ago..

iichel wrote: Mon Jan 15, 2018 6:51 pm edit: more frienly doc file https://drive.google.com/open?id=0BxYPV ... GZHN0NKeWs

I have one more question for certainty: if my 6R is from 2011, but it's 2012 model year (WVWZZZ6RZC) I have ESP8.2i in version from Nov 2009, or 7L6 May 2012?
there are differences in 1, 7, 14, 15, 16, 25.

Currently in the VCDS logs I have:

Address 44: Steering Assist Labels: 6Q0-423-156.clb
Part No: 6R0 423 156 B
Component: LenkhilfeTRW V277
Coding: 11250
Shop #: WSC 00788
VCID: 2F6B63FEEA6A2666327-807AB

Edit: ok, so according to information from iichel I have Nov 2009, because 7L6 is with start stop.

firegrafik wrote: Mon Jan 15, 2018 6:30 pm Got it. Do you already have the list for some wires replacement in the ABS socket to retrofit 8,2 to 9,0?
example from here
https://www.drive2.ru/l/8112993/

Changing order


4 to 12
6 to 4
22 to 8
5 to 22
18 to 16
20 to 18

19 to 17
34 to 19

31 to 29
33 to 31

35 to 28

If my version is ESP 8.2i Nov 2009 and new version is ESP 9.0i PQ there are few uncertainties:
- why 20 to 18? (i think it should be 20 to 19)
- why 31 to 29? (29 is blank in 9.0)
- why 34 to 19 (i think it should be 34 to 18)

Hello again. Thanks to Michel's enormous help and patience, I was able to change the wiring harness and code the ESP Bosch 9.0i pump.





During the change of wires I damaged the ABS connector, therefore it was necessary to replace the whole connector. The second time it went much better




In the meantime, I've also bought several new parts:

• 2* brake disc, vented, 310x25 5/100 (6R0615301B) - 100.1240.20 - ZIMMERMANN STANDARD COATZ
• cover plate for brake disc, left (6R0615311B)
• cover plate for brake disc, right (6R0615312B)
• wheel bearing housing, left (6Q0407255S --> 6C0407255A)
• wheel bearing housing, right (6Q0407256S --> 6C0407256A)
• 2* brake disc 254x22 (6R0615601A) 600.3244.20 - ZIMMERMANN STANDARD COATZ
• 1 set of brake pads for disk brake (6R0698451)
• cover plate for brake disc, left (6R0615611A)
• cover plate for brake disc, right (6R0615612A)
• brake cable 1659, PR-1KD (6R0609721K)
• bracket for brake cable, left, PR-1KD (6Q0609639B)
• bracket for brake cable, right, PR-1KD (6Q0609640B)
• polo 6C handbrake to rear discs

Could you tell me if I need to buy springs: 1K0615295 and 1K0615296 to rear brakes? (https://www.drive2.com/l/3884783/)
Will I need any additional parts?


Some photos of new parts:

FRONT

wheel bearing housing (6C0407255A + 6C0407255A)


cover plate for brake disc (6R0615311B + 6R0615312B)






REAR

cover plate for brake disc (6R0615611A + 6R0615612A)



brake cable 1659, PR-1KD (6R0609721K)






bracket for brake cable (6Q0609639B + 6Q0609640B)


rear brakes - 2 * brake carrier with pad retaining pin + brake caliper housing (6R0615423B + 6R0615425D + 6R0615424B +6R0615426D)





INTERIOR

handbrake - Polo 6C









_______________________________________________

My new rear brakes have come a long way (from Sweden to Germany and then to Poland). Unfortunately, one bolt was crooked, which didn't allow the brake caliper to work freely:



I tried to buy a new bolt, or some original repair kit, but it wasn't possible on VW service.
However my local VW service checked the aftermarket parts and brought me the bolts from... Volvo V40/S40 96-:



comparison (old from Polo 6R WRC Street vs aftermarket for Lucas brakes in Volvo):


the length is the same, but the new bolt was not screwed, and the photo is from the perspective - sorry, I'm not a good photographer


I know, I need to buy 4 * socket head bolt with hexagon socket head (combination) M10X1,25X30 - N 90740302


Are there any more parts that will be needed?

Do you have other hydraulic fluid lines for the rear?

Other than that, VW recommends to replace the nuts and bolts of the front and rear suspension (incl drive shaft nuts) when you remove them.

iichel wrote: Mon Jun 11, 2018 9:16 am Do you have other hydraulic fluid lines for the rear?

Other than that, VW recommends to replace the nuts and bolts of the front and rear suspension (incl drive shaft nuts) when you remove them.

So I need part 8 and 9? Is there any difference between the size of the discs?


other picture:

Yes, 8 and 9, it's te same for 254 and 232mm discs (at least, the PR codes are )

Bolts - front: (updated)



wheel bearing housing

• N90954802 - oval hexagon socket head bolt M12x1,5x80 - 2 pieces (no. 20)
• N10106402 - Hexagon collar nut self-locking M12x1,5 - 2 pieces (no. 21)
  
• 6Q0407396B - double hexagon nut M16X1,5 - 2 pieces (no. 10)
  
  
• N10332002 - Hexagon collar nut M10 - 6 pieces (no. 12)
  
  
• N90942902 - hexagon nut, self-locking, M12X1,5 - 2 pieces (no. 23)
  
  

Bolts - rear:

• N 90937002 hex socket head locating bolt, D >> - 14.12.2014 M6X16 - 2 pieces (no. 10)
  
  
• N90740302 - socket head bolt with hexagon socket head (combination) - 4 pieces (no. 14)
  
  
• 1J0501249C - cap - 2 pieces (no. 24)
  

What else bolts do I need to buy?



Other parts:

• 6R0611763F - brake pipe/hose from brake hose to brake caliper housing left rear 1 PR-1KT,1KK,, 1KV,2EJ,1KP,, 1K (no.
• 6R0611764F - brake pipe/hose from brake hose to brake caliper housing right rear 1 PR-1KT,1KK,, 1KV,2EJ,1KP,, 1KD (no.

It's also recommended to get 6x no.12 and 2x no. 10 from this picture:


and get 4x no. 6 from this picture (brake cable holder):


Usually, the N10648301 are included with the brake discs.

You could think about 2x N 90942902 (nut for the steering arm-bearing housing connection)

Do you know what type of cable is used to connect GPS/FM aerial?
RG174 co RG316?

Here is comparision: http://blog.koax24.de/en/rg174-vs-rg316-compare/

I need to buy 5 or 6 meters to connect roof antenna
https://www.masterantena.pl/przedluzacz ... enska.html

______________________

few new parts:

A very Happy Birthday to my little Polo

Today is her birthday. Now she has more grown up. Every year she's becoming more perfect.

And some new photos from yesterday - OEM blue brakes:







Big thanks to @iichel for helping me collect all the necessary parts to do this mod!