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ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

https://www.uk-polos.net/viewtopic.php?t=58703

Page 324 of 331

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Fri Aug 09, 2024 5:48 am
by ciclo
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https://www.youtube.com/watch?v=B2YwGBVSfFQ

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Fri Aug 09, 2024 8:45 pm
by ciclo
POLO 6R. Test of the new dynamic turn signal on the side mirror. Video.

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Before installing the new Audi entry lights in the new mirror housings with dynamic turn signal I check the operation of these dynamic turn signals on the vehicle.

Video :arrow: :arrow: :arrow: https://www.youtube.com/embed/DtJqfhg5C ... autoplay=1

As you can see in the video there is a great improvement in the illumination compared to the original turn signal.

The housing fits correctly, but the shape of the housing on its outer side is not identical to the original.
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IMHO, it is barely noticeable, but it adds to the negative side of installing these mirror housings with sequential/dynamic turn signal:
- The tip of the LED light is barely noticeable. viewtopic.php?p=605337#p605337
- The shape of the lower mirror housing is not identical to the original.

The thing is that the improvement in the lighting of the turn signal compared to the original is huge (video), so I am going to give it a try and also install the Audi entry lights in them.
Only time and observations of their performance in daily traffic will tell me if it was worth installing these dynamic turn signals.

In any case, I already have the Audi entry lights installed in the original lower mirror housings in case I change my mind about these dynamic turn signals.

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Sat Aug 10, 2024 7:53 pm
by ciclo
Installation of new Audi entry lights in mirror housings with dynamic turn signals.

No mystery, just like the other time.

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🌔 🌖

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-The drilling in this plastic feels the same as in the original.
-These new Audi entry lights may be a few thousandths larger than those manufactured in 2014 (10mm + 0.001).🤷‍♂️
-For the exact position of the LEDs I took as reference the images I posted for the original mirror housings.

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I will install them on the folding mirrors at home (done)...
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... to install them along with the rest of the LC project in the middle of nowhere when the temperatures drop from 40ºC 🥵 to about 25-30ºC. 🌴🥤😊

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https://www.youtube.com/watch?v=R_ijlnDtKa4

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Mon Aug 12, 2024 7:24 pm
by ciclo
POLO 6R. Lane Change project. Internal connections on T28 door connectors. BSD warning light and Entry light.

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🤸‍♂️...

https://www.youtube.com/watch?v=oQb8fo-iym0

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Tue Aug 13, 2024 8:15 pm
by ciclo
POLO 6R. Lane Change project. Installation of BSD side mirrors and new mirror wiring.

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🐜 :)
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They are not perfect, but at least they seem that way. :)


The interior connections (T28) for the end of the project... today I was not inspired to remove the glove box and make the connections properly.
As I have already become accustomed to the large space to work in the Golf, etc. I did not remember that in the Polo the space is quite a bit smaller... I must return my mind to the pixie mentality.😄


https://www.youtube.com/watch?v=rbiTxxVbZj4

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Wed Aug 14, 2024 4:29 am
by ciclo
Remembering past retrofits to make connections/splices of the new 26/27/28 wires on the T28 door connector for the Lane Change project.

In the following image I took from this thread of my 6R LHD I indicate where I need to splice the new wires, 26 black (Earth), 27 red/black (positive, BCM diagnosis), 28 brown/black (negative, BCM control).
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I had the bright idea of ​​installing the PDC 8K front mini speaker in the glove box :arrow: viewtopic.php?p=539857#p539857 (the 6R never had a factory PDC 8K, nor a physical place for this mini speaker), ... and the not so bright idea of ​​grabbing the mini speaker wiring to the footwell lights wiring with the zip clamp in the following image.
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I'm still wondering or trying to imagine how I was able to take this shot, in that area there is barely room for a smartphone. 🤔 :lol:

In order to access these wires to make the splices accurately with the tools I have, I am forced to remove the glove box. I could make the splices in more visible sections, but this area is immensely populated with harnesses from many other retrofits that are too well attached to the original harnesses.🤷‍♂️

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On the other hand, I am thinking of reinstalling the PDC 8K 7E0 (PQ) control unit to carry out some checks once I have installed the 5Q0 radars.
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I replaced the 7E0 unit with a 1K8 unit for the automatic activation of the front parking sensors, but since I have the RNS510 instead of the Discover Media, it is not crucial to have the 1K8 unit installed at the moment.


https://www.youtube.com/watch?v=VfSvMknKbZI

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Thu Aug 15, 2024 7:57 am
by ciclo
POLO 6R. Lane Change project. T28/T28a inner door connectors - wire connections/splices. Audi entry light (video).

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Note:
- If you have arrived here from youtube and want to know more about this installation of Audi entry lights you can start reading from here --> viewtopic.php?p=605150#p605150
- If you want to know more about the Lane Change project you can start reading from here --> viewtopic.php?p=604640#p604640
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Well, I found some free time to remove the glove box, reduce my human dimensions 😅, and make the connections at T28 before installing the 5Q0 radars for the Lane Change Assistant.

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-ve BSD WL to the Earth wire which ends in a 2.5mm2 thick wire that I installed for my Ambient lights.
+ve BSD WL I run it to the trunk compartment to connect it later to the radar wiring.

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T28a... the other side.
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I reinstall everything removed and check that everything works as it should.
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Audi entry lights.

Video :arrow: :arrow: :arrow: https://www.youtube.com/embed/IcllPwDWA ... autoplay=1

- The photos and the video have not been edited or modified to have a true idea of ​​the result. Video taken with the 'smart'phone, not with a 500 million dollar camera.🤭 I'm just enthusiastic about my cars, not about video cameras, tattoos, ... or other very respectable circumstances for profit.
Car light videos are the hardest to shoot, even with the best cameras. If I shot the video in a darker place so that the entry light could be seen better, the video would have a lower resolution and you would barely see anything, just a stupid very bright light that would not reflect reality.
- The place chosen to make the video was chosen intentionally, I suppose that in the future I will take a video in a more... nice place.😁
- The darker it is, the brighter the light. These Audi entry lights are a 'lovely' little luxury detail, the lighting is just right, not to turn your 6R into a Christmas tree, we already have enough with the Automatic lights.😎
- Finally, something very important, due to install these Audi entry lights in the exterior mirrors, no type of aerodynamic noise is generated at any speed (90/120/350/etc... to infinity and beyond).


Tips.
-If you don't have Automatic lights, this small and relatively cheap retrofit, will make accessing your 6R in dark places more pleasant.
-If you want puddle lights -more powerful than entry lights- on your 6R's exterior mirrors search on youtube for a good video tutorial. There are two good videos, not mine. Use the same connections as here.
-If you want puddle lights on the doors, use the forum search engine, a long time ago I posted some diagrams for both the Polo 6R and the Golf mk7.5. In this case you should take the positive from the door contact switches (F), the only difficulty lies in knowing which is the wire position of the door contact switch in the lock connectors on each door.
-When purchasing non-original parts that require modifications or that will disappear from sale over time, buy double the amount. The first modification on the part will be the reference, the second will be the correction. :mrgreen:


The white light will guide your way. 🧙‍♂️😄

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Thu Aug 15, 2024 11:58 am
by ciclo
Extra videos related to the installation of the new mirror assembly.

- POLO 6R. 'Blue' Anti-dazzle exterior mirrors are very pleasant.
:arrow: :arrow: :arrow: https://www.youtube.com/embed/8994xqhz0 ... autoplay=1
💖


- POLO 6R. Dynamic mirror turn signals. Recommended for roundabouts or any other traffic conditions.
:arrow: :arrow: :arrow: https://www.youtube.com/embed/vqxnfMhSl ... autoplay=1
:lol:


https://www.youtube.com/watch?v=VBaUWl4uRxc

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Sun Aug 18, 2024 8:01 pm
by ciclo
POLO 6R. Reinstalled 7E0 PDC 8K control unit.

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As I mentioned in a previous post, some time ago I installed a 5Q0 (1K8) PDC 8K control unit for automatic activation of the front parking sensors, but now I want to do some tests/checks with the 7E0 PDC 8K control unit once I install the 5Q0 radars for the lane change project.

To remove/install the PDC control unit it is necessary to remove it together with the bracket. According to erWin the bracket clips break and a new bracket must be installed.
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Since I am not a millionaire and above all because I do not feel like waiting for a possible order of the part, I manage to remove the bracket without breaking the clips, ... virtue, patience and a bit of luck to do it, just that, any possible explanation of how to do it would be useless. 😊
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VCDS Autoscan.

Code: Select all

Sunday,18,August,2024,10:21:26:32438
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 24.7.0.0 (x64)  HEX-V2 CB: 0.4643.4
Data version: 20240715 DS356.3
www.Ross-Tech.com


VIN: WVWZZZ6RZDY0CICLO   License Plate: 7E0 PDC 8K REINST OK!
Mileage: 84880km-52741mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (7E0)
Scan: 01 03 04 08 09 10 15 17 19 20 25 2E 37 44 55 56 65 77

VIN: WVWZZZ6RZDY0CICLO   Mileage: 84880km-52741miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
37-Navigation -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZC)       Labels:. 03F-906-070-CBZ.clb
   Part No SW: 03F 906 070 GD    HW: 03F 907 309 AJ
   Component: SIMOS10.22AH10 5466  
   Revision: --H10---    Serial number: 00000000000000 CVN: 9A6217E3
   Coding: 001100D6202400080000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_ECM12TFS02103F906070GD 004007
   ROD: EV_ECM12TFS02103F906070FD_004.rod
   VCID: 6A8D3FD44CF8023AE17-803E
   VINID: 9E69EAAAA1A2A94A400030C808A8E303EA

No fault code found.
Readiness: 0110 0101

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP82.clb
   Part No SW: 6R0 907 379 BE    HW: 6R0 907 379 AF
   Component: ESP8.2i front H05 0001  
   Revision: --------    
   Coding: 210228E3216D00B5842814EA84D300401700
   Shop #: WSC 40308 002 104857
   VCID: 025D77745448FA7A497-8056

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H07 0070  
   Serial number: 08021613470174
   Coding: 01
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA5038420709E9A2DF-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 H    HW: 6R0 907 044 H
   Component: Climatronic   H11 0812  
   Revision: V0000000    
   VCID: 3829D59C425460AAA73-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 E    HW: 7E0 937 090 E
   Component: BCM PQ25 Max4 H84 0772  
   Revision: B9084001    Serial number: 2502 179190157
   Coding: 3CB02FBF48E12400B3380F317CEB9FD05AC8670F600D39D0220400030800
   Shop #: WSC 00046 123 12345
   VCID: 2D07F4C8BD16D502C45-8078

   Subsystem 1 - Part No: 5K7 955 547 
   Component: RLHS 220816 0  42  0106 
   Coding: 0228DD

   Subsystem 2 - Part No SW: 6R0 959 801 BD    HW: 6R0 959 801 BD  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  003 8612 
   Serial number: KU0KU003041440937042
   Coding: 0200A3

   Subsystem 3 - Part No SW: 6R0 959 802 BF    HW: 6R0 959 802 BF  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  003 8612 
   Serial number: KU0KU006031440656541
   Coding: 1000A3

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 605 B
   Component: LIN BACKUP HO  H11 9005 
   Coding: 000000

   Subsystem 6 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 8 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU003051200017821
   Coding: 18BC32

   Subsystem 9 - Part No SW: 6R0 959 812 G    HW: 6R0 959 812 G
   Component: J389__TSG_HR  008 1611 
   Serial number: KU0KU010051200012315
   Coding: 18BC32

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 7E0-919-475.clb
   Part No SW: 7E0 919 475 AA    HW: 7N0 919 475 
   Component: PARKHILFE 8K  H06 0212  
   Revision: --------    Serial number: 28231708304294
   Coding: 308001
   Shop #: WSC 02739 790 50316
   ASAM Dataset: EV_VW75XParkAssis8K 001012
   ROD: EV_EPHVA18VW250GPCS_VW25.rod
   VCID: 71BF28B8612EF1E2A0D-8024

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H10 0020  
   Revision: --------    Serial number: 003GX01JKVVP Dataset Number: v00305696R0 0001
   Coding: 00314D
   Shop #: WSC 01383 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 4ACD9F542C38E23AC17-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB405N1C4LI7929

   Front Passenger's Side Airbag Crash Sensor: 
   Serial number: 3585HRB405B1D5MS8GS2

   Rear Side Airbag Crash Sensor (on driver's side): 
   Serial number: 3515RRB405B17ABS901.

   Passenger side rear thorax airbag crash sensor: 
   Serial number: 3525RRB405B181TUDPKC

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6RD 920 870 A    HW: 6RD 920 870 A
   Component: KOMBI         H04 0805  
   Serial number: 00000000000000
   Coding: 140E01
   Shop #: WSC 00233 572 00255
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW23.rod
   VCID: 47CBA6603F2A1F52DE9-8012

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 E
   Component: GW-K-CAN TP20 H84 0772  
   Revision: B9084001    
   Coding: 002204
   Shop #: WSC 00046 123 12345
   VCID: 688945DC5274302AF73-803C

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 0404000000000000000000
   Shop #: WSC 03607 002 104857
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316_VW32.rod
   VCID: 2E05F3C4B090AE1AFDF-807A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0805  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW23.rod
   VCID: 6A8D3FD44CF8023AE17-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 F    HW: 5N0 035 342 F
   Component: SG EXT.PLAYER H18 0530  
   Revision: A1001003    Serial number: 7662584630    
   Coding: 010100
   Shop #: WSC 00788 648 00255
   VCID: 2A0DFFD48CF8C23A217-807E

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 F    HW: 1T0 035 686 f
   Component: RNS-MID       H27 6276  
   Revision: AB001001    Serial number: VWZ6Z7T1727264
   Coding: 04000442040000A10001
   Shop #: WSC 33361 790 00118
   VCID: 372BD6A04F4A6FD2AE9-8062

   Subsystem 1 - Part No: 1T0 051 859 AS
   Component: EU West V17  8557 

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11260
   Shop #: WSC 00788  
   VCID: 2F3BEEC0BE5AA712F69-807A

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357 
   Component: LWR-ECU       H02 0070  
   Revision: --------    Serial number: -------------- Dataset Number: 6R0036v____ 0005
   Coding: 0112000001000000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
   ROD: EV_HeadlRegulVWLWRPt_VW25.rod
   VCID: 77AB16A00F4AAFD26E9-8022

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 F    HW: 1T0 035 686 f
   Component: RNS-MID       H27 6276  
   Revision: AB001001    Serial number: VWZ6Z7T1727264
   Coding: 04000442040000A10001
   Shop #: WSC 33361 790 00118
   VCID: 372BD6A04F4A6FD2AE9-8062

   Subsystem 1 - Part No: 1T0 051 859 AS
   Component: EU West V17  8557 

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000050821
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372BD6A04FCA6FD2AE9-8062

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels:| 7P6-035-730.clb
   Part No SW: 7P6 035 730 L    HW: 7P6 035 730 L
   Component: TELEFON       H15 3200  
   Revision: 1B001001    Serial number: 00007664158506 Dataset Number: 7P6035730L  0001
   Coding: 0501000000010110
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_UHVNA 002720
   ROD: EV_UHVNA_002.rod
   VCID: 3B23CA9073E24BB24A1-806E

No fault code found.

End----------(Elapsed Time: 02:06, VBatt start/end: 13.6V/13.6V)-----------
-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446) Labels:| 7E0-919-475.clb
Part No SW: 7E0 919 475 AA HW: 7N0 919 475
Component: PARKHILFE 8K H06 0212
Revision: -------- Serial number: 28231708304294
Coding: 308001
Shop #: WSC 02739 790 50316
ASAM Dataset: EV_VW75XParkAssis8K 001012
ROD: EV_EPHVA18VW250GPCS_VW25.rod
VCID: 71BF28B8612EF1E2A0D-8024

No fault code found.

-------------------------------------------------------------------------------
It works like a charm, just like it did before.🧙‍♂️


Well, I will soon install the LC radars, but this week I have an appointment with the annual MOT inspection (ITV here), so I will install the LC radars after the MOT.


https://www.youtube.com/watch?v=vjBZ46uRSoU :)

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Mon Aug 19, 2024 8:48 pm
by ciclo
POLO 6R. MOT (ITV), Monday, August 19, 2024.

I made an appointment online and it was scheduled for today at 9:00.
Took 15 minutes. MOT passed successfully. FAVORABLE (in case you are English and have to do the inspection here).

In perfect working order, Ready2SideAssist...🏎😅

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I took some more pictures of the Entry lights with more outside light but from the shadow side so you can get a real idea of ​​their lighting power.

OFF
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ON. Folded mirrors. This is how I will usually see them.
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ON. Mirrors unfolded.
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On the other side (Driver, 6R LHD), with good outside light, they are barely noticeable.

I love them, a luxury detail.💎


https://www.youtube.com/watch?v=e2Ib3VMaWVo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Wed Aug 21, 2024 1:05 pm
by ciclo
POLO 6R. Side/exterior mirror caps/cover/housing painted in 'metallic black'.

I forgot to show you this mirror housing.🤭
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I have a couple of set of these mirror housings in gloss black, which are what I've had installed these past few years, but a couple of years ago I ordered new ones and received them with the metallic color instead of gloss.😁 I didn't return them, there was something in them that seemed good to me... 🤔
Now I find them nicer, which is why I've installed them on my new exterior mirror set/assembly. Just that.🤷‍♂️

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Today I installed the lane change radars (Hallelujah!😂), as soon as possible I will show you the installation.

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Thu Aug 22, 2024 11:35 am
by ciclo
POLO 6R. Lane Change project. Radar installation. Radar wiring installation.

Better with pictures. :lol:

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This cut should have been done when building the 'prototypes' of structural supports. It is evident that I am someone who is too optimistic.😅
The 'Cut' at the end of this post.

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Remember that I faithfully copied the structural shape (angles) of the Golf 7.5 radar brackets. It is exactly as seen in the image above.🤷‍♂️

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Radar wiring.

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The Cut.

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The installation of the rear bumper is as indicated by erWin, first it is fitted into the tabs on the upper central part. Now the lower part of the bumper must be 'slightly' flexed in the area where the radar brackets are located in order to overcome them and to be able to insert/tighten the bolts and the plastic clip that hold the bumper in position. Radars fit perfectly into the spaces reserved for them...😂
The result is almost perfect 🤭, or at least it is what I intended. I'll see what the dynamic calibrations say once I connect the radar wiring (soon).

---

Image
Today I am preparing to enjoy a wonderful day.

Have a great weekend everyone without exception!

https://www.youtube.com/watch?v=pqJAsw7234k

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Sat Aug 24, 2024 10:56 am
by ciclo
POLO 6R. Lane Change project. How to connect the radar wiring without cutting the original wiring/harness.

As I mentioned at the beginning of the lane change project would use the original wires already available for the parking distance control unit, which have exactly the same signals as we need for the radars (diagrams here).
I use the same technique that I used many years ago and that is currently commonly used for this type of retrofitting by some companies that sell wiring looms, this way installing the wiring in the vehicle is 'Easier'.

Image


Image

Image
Warning: It takes good tools and skills to do it correctly. You need to be very precise to manually crimp two 0.5mm2 wires onto a 0.5mm2 MQS terminal and then insert it properly into the connector, it's not easy.
I suggest using another type of larger terminals/connectors if you don't have the tools or skills to do it with MQS terminals... or make Y-splices in the original wiring.
🔎🔎🔎
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Today I should have connected the radars and started with the diagnostics, but the masters of the universe have decided that my wife needed the 6R for her important activities, so I did not have the 6R available for my irrelevant activities. I certainly never contradict the decisions of the masters of the universe, I would not like to be punished all my life for unimportant issues.😁

I suppose that the masters of the universe will give me preference for my activities tomorrow Sunday, ...although having permission to do something does not necessarily mean doing it no matter how much you want it, sometimes it is necessary to make it clear who really has the control.😄


---

I have already connected the wires of the BSD warning lights to the radar wiring. Since connecting a wire is very simple, I just took a couple of images of the process for the record.🤷‍♂️

Image

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https://www.youtube.com/watch?v=AJILbgISevo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Tue Aug 27, 2024 4:14 am
by ciclo
POLO 6R. Lane Change project. Connecting the radar wiring.

With the wiring adapter I made (previous post)...
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Autoscan. First reading/diagnosis for the lane change project.

Code: Select all

Monday,26,August,2024,11:23:25:32438
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 24.7.0.0 (x64)  HEX-V2 CB: 0.4643.4
Data version: 20240715 DS356.3
www.Ross-Tech.com


VIN: WVWZZZ6RZDY0CICLO   License Plate: 3C + RTA PDC + G GTI DS. TEST FASE!!!
Mileage: 85130km-52897mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (7E0)
Scan: 01 03 04 08 09 10 15 17 19 20 25 2E 37 3C 44 55 56 65 77

VIN: WVWZZZ6RZDY0CICLO   Mileage: 85130km-52897miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
37-Navigation -- Status: OK 0000
3C-Lane Change -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZC)       Labels:. 03F-906-070-CBZ.clb
   Part No SW: 03F 906 070 GD    HW: 03F 907 309 AJ
   Component: SIMOS10.22AH10 5466  
   Revision: --H10---    Serial number: 00000000000000 CVN: 9A6217E3
   Coding: 001100D6202400080000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_ECM12TFS02103F906070GD 004007
   ROD: EV_ECM12TFS02103F906070FD_004.rod
   VCID: 6A8D3FD44CF8023AE17-803E
   VINID: 9E69EAAAA1A2A94A400030C808A8E303EA

No fault code found.
Readiness: 0110 0101

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP82.clb
   Part No SW: 6R0 907 379 BE    HW: 6R0 907 379 AF
   Component: ESP8.2i front H05 0001  
   Revision: --------    
   Coding: 210228E3216D00B5842814EA84D300401700
   Shop #: WSC 40308 002 104857
   VCID: 025D77745448FA7A497-8056

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H07 0070  
   Serial number: 08021613470174
   Coding: 01
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA5038420709E9A2DF-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 H    HW: 6R0 907 044 H
   Component: Climatronic   H11 0812  
   Revision: V0000000    
   VCID: 3829D59C425460AAA73-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 E    HW: 7E0 937 090 E
   Component: BCM PQ25 Max4 H84 0772  
   Revision: B9084001    Serial number: 2502 179190157
   Coding: 3CB02FBF48E12400B3380F317CEB9FD05AC8670F600D39D0220400030800
   Shop #: WSC 00046 123 12345
   VCID: 2D07F4C8BD16D502C45-8078

   Subsystem 1 - Part No: 5K7 955 547 
   Component: RLHS 220816 0  42  0106 
   Coding: 0228DD

   Subsystem 2 - Part No SW: 6R0 959 801 BD    HW: 6R0 959 801 BD  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  003 8612 
   Serial number: KU0KU003041440937042
   Coding: 0200A3

   Subsystem 3 - Part No SW: 6R0 959 802 BF    HW: 6R0 959 802 BF  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  003 8612 
   Serial number: KU0KU006031440656541
   Coding: 1000A3

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 605 B
   Component: LIN BACKUP HO  H11 9005 
   Coding: 000000

   Subsystem 6 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 8 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU003051200017821
   Coding: 18BC32

   Subsystem 9 - Part No SW: 6R0 959 812 G    HW: 6R0 959 812 G
   Component: J389__TSG_HR  008 1611 
   Serial number: KU0KU010051200012315
   Coding: 18BC32

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 7E0-919-475.clb
   Part No SW: 7E0 919 475 AA    HW: 7N0 919 475 
   Component: PARKHILFE 8K  H06 0212  
   Revision: --------    Serial number: 28231708304294
   Coding: 30A001
   Shop #: WSC 02739 790 50316
   ASAM Dataset: EV_VW75XParkAssis8K 001012
   ROD: EV_EPHVA18VW250GPCS_VW25.rod
   VCID: 71BF28B8612EF1E2A0D-8024

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H10 0020  
   Revision: --------    Serial number: 003GX01JKVVP Dataset Number: v00305696R0 0001
   Coding: 00314D
   Shop #: WSC 01383 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 4ACD9F542C38E23AC17-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB405N1C4LI7929

   Front Passenger's Side Airbag Crash Sensor: 
   Serial number: 3585HRB405B1D5MS8GS2

   Rear Side Airbag Crash Sensor (on driver's side): 
   Serial number: 3515RRB405B17ABS901.

   Passenger side rear thorax airbag crash sensor: 
   Serial number: 3525RRB405B181TUDPKC

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6RD 920 870 A    HW: 6RD 920 870 A
   Component: KOMBI         H04 0805  
   Serial number: 00000000000000
   Coding: 140E01
   Shop #: WSC 00233 572 00255
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW23.rod
   VCID: 47CBA6603F2A1F52DE9-8012

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 E
   Component: GW-K-CAN TP20 H84 0772  
   Revision: B9084001    
   Coding: 002204
   Shop #: WSC 00046 123 12345
   VCID: 688945DC5274302AF73-803C

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 0404000000000000000000
   Shop #: WSC 03607 002 104857
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316_VW32.rod
   VCID: 2E05F3C4B090AE1AFDF-807A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0805  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW23.rod
   VCID: 6A8D3FD44CF8023AE17-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 F    HW: 5N0 035 342 F
   Component: SG EXT.PLAYER H18 0530  
   Revision: A1001003    Serial number: 7662584630    
   Coding: 010100
   Shop #: WSC 00788 648 00255
   VCID: 2A0DFFD48CF8C23A217-807E

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 F    HW: 1T0 035 686 f
   Component: RNS-MID       H27 6276  
   Revision: AB001001    Serial number: VWZ6Z7T1727264
   Coding: 04000442040000A10001
   Shop #: WSC 33361 790 00118
   VCID: 372BD6A04F4A6FD2AE9-8062

   Subsystem 1 - Part No: 1T0 051 859 AS
   Component: EU West V17  8557 

No fault code found.

-------------------------------------------------------------------------------
Address 3C: Lane Change (J1086)       Labels:| 5Q0-907-686.clb
   Part No SW: 5Q0 907 686 C    HW: 5Q0 907 686 C
   Component: HRE_Master    H12 0081  
   Serial number: 0519386082 Dataset Number: V03935258DF 0001
   Coding: 03011101
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_HREntryHella 001028
   ROD: EV_HREntryHella_VW37.rod
   VCID: 3D27C4886DF64582745-8068

   Lane change assistance control module 2: 
   Subsystem 1 - Part No SW: 5Q0 907 685 C    HW: 5Q0 907 685 C
   Component: HRE_Slave  H12 0081 
   Serial number: 0519601132          
   Coding: 030111

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11260
   Shop #: WSC 00788  
   VCID: 2F3BEEC0BE5AA712F69-807A

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357 
   Component: LWR-ECU       H02 0070  
   Revision: --------    Serial number: -------------- Dataset Number: 6R0036v____ 0005
   Coding: 0112000001000000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
   ROD: EV_HeadlRegulVWLWRPt_VW25.rod
   VCID: 77AB16A00F4AAFD26E9-8022

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 F    HW: 1T0 035 686 f
   Component: RNS-MID       H27 6276  
   Revision: AB001001    Serial number: VWZ6Z7T1727264
   Coding: 04000442040000A10001
   Shop #: WSC 33361 790 00118
   VCID: 372BD6A04F4A6FD2AE9-8062

   Subsystem 1 - Part No: 1T0 051 859 AS
   Component: EU West V17  8557 

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000050821
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372BD6A04FCA6FD2AE9-8062

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels:| 7P6-035-730.clb
   Part No SW: 7P6 035 730 L    HW: 7P6 035 730 L
   Component: TELEFON       H15 3200  
   Revision: 1B001001    Serial number: 00007664158506 Dataset Number: 7P6035730L  0001
   Coding: 0501000000010110
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_UHVNA 002720
   ROD: EV_UHVNA_002.rod
   VCID: 3B23CA9073E24BB24A1-806E

No fault code found.

End----------(Elapsed Time: 02:10, VBatt start/end: 13.6V/13.5V)-----------
-------------------------------------------------------------------------------
Address 3C: Lane Change (J1086) Labels:| 5Q0-907-686.clb
Part No SW: 5Q0 907 686 C HW: 5Q0 907 686 C
Component: HRE_Master H12 0081
Serial number: 0519386082 Dataset Number: V03935258DF 0001
Coding: 03011101
Shop #: WSC 12345 123 12345
ASAM Dataset: EV_HREntryHella 001028
ROD: EV_HREntryHella_VW37.rod
VCID: 3D27C4886DF64582745-8068

Lane change assistance control module 2:
Subsystem 1 - Part No SW: 5Q0 907 685 C HW: 5Q0 907 685 C
Component: HRE_Slave H12 0081
Serial number: 0519601132
Coding: 030111

No fault code found.

-------------------------------------------------------------------------------

Not to be taken into account. Still many things to test/check..., even in this autoscan there are already tests in progress with circumstances that may not be definitive.
In the following posts I will report my diagnostics/tests/checks/calibrations/updates/codings/etc.

E.g.: When activating the 'analysis' of the dynamic calibration in the adaptations, the measurement values ​​show the progress/percentage/km on the radars and other data.
Well, as you already know, my 5Q0 radars come from our Golf 7.5 and according to the measurement values they were installed in our Golf for 36,000km (OK)... which is the reading shown by the Master radar in the 6R... (the rest of the data is all OK, 100%). Maybe I'm wrong but my guess is that 'these' 5Q0 radars are in calibration mode permanently.🤷‍♂️
As expected, when transferring new data sets the Master radar calibration starts from 0km, the Slave radar is at 100% in the next reading after a few kms (<5km).

That's all for now.

https://www.youtube.com/watch?v=DSu_FcKIvRo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Posted: Thu Aug 29, 2024 6:28 am
by ciclo
Before posting the wonderful final results of my Lane Change project for which I still have some final checks to do (testing during this week since I installed the radars), I would like to comment that when I did the tests with the mini test bench and radars for the '5v' BSD warning lights I mentioned in an image that the L7808CV voltage regulator is within tolerances, which is correct with a standard power supply. I tested the maximums (15.8v) and minimums (4.5v) and everything was within tolerances.
viewtopic.php?p=605083#p605083

However, in a vehicle the voltage variations are very pronounced when we first turn the key in the ignition switch, which causes the voltage regulator L7808CV to be out of tolerance and causes the '5v' BSD warning lights to malfunction. It is solved by being less optimistic 🤭 and replacing the L7808CV for the L7806CV, thus making the '5v' BSD warning lights work wonderfully in any condition.
Image
It was something expected and that I wanted to test, that's why, among other reasons, I installed the green connectors 👌 in the mirror wiring for the voltage regulators.

In action. Video capture (smartphone).
Image
In real life the BSD warning light is clearly visible with a deep red colour and perfectly sharp, much better than the amber ones.
On these summer days the sun shines very brightly here and it is "very difficult" to get a good picture of the operation of an LED light. Either it produces a flickering effect or the colors are not real.
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