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Faulty Ignition Switch

Posted: Sat Jul 16, 2005 12:53 am
by inder
Having suffered from this for some time now: http://www.tigerstyle.co.uk/poloforum/v ... hp?t=12082


I searched the forum and other places, found a common problem of 'faulty ignition switch'... now could this be the reason for this noise I get upon starting the car, happens now and then, but seems more frequent now :(

Sound clip captured: http://www.zen66433.zen.co.uk/video/vrooom.wav

Ignition switch is a cheap part... but have to remove steering wheel and faff about fitting to fit a new one, long and fiddly job according to the haynes manual (even drilling out a bolt so the old switch slides out of its housing!) beyond me I think :?

Any ideas? :x

Posted: Mon Jul 18, 2005 6:04 pm
by polo2k
that noise sounds like the bendix on the started retracting, pull the starter and give it a clean in my idea

Posted: Mon Jul 18, 2005 7:56 pm
by inder
thanks for the info, searched the forum and someone had a similar issue... could be this issue for me too

http://www.tigerstyle.co.uk/poloforum/v ... ht=starter
http://www.tigerstyle.co.uk/poloforum/v ... ht=starter
Finally, the awful 'whiiiizzzzzzzz' noise when I start the thing no longer occurs! I ended up having to get a new starter motor for the thing.
how much is a new starter m8? expensive :( its a 1.4 SE 16v 75bhp AUA Type, Year 2000

also all the gaskets/o-rings that need replacing after removing the inlet manifold, as i understand, the starter motor is a b***h to get to and its best to remove the inlet manifold for easier access?????

or should i just entrust this job to the dealer :(

thanks for prices / any more info

Posted: Tue Jul 19, 2005 2:47 pm
by badboypolo
I have just started to get this noise too!! I just got mine lowered and I told the guy about it and thinks it might be the bendix too.im going to try cleaning mine.

Posted: Tue Jul 19, 2005 7:41 pm
by polo2k
you should be able to get away with cleaning it really but if you want prices then just give us a shout in the vagparts forum

and it shoud be fairly straight foreward really just a bit fiddley at times

Posted: Tue Jul 19, 2005 7:52 pm
by inder
hopefully that will be the case m8

ill work out what seals I need and post in vagparts section, as I understand, removing the Inlet Manifold first gives much better access to the Starter Motor... allowing me to remove it from the car and try to clean it

cheers,

Posted: Wed Jul 20, 2005 11:06 am
by inder
polo2k, what 'page' is the inlet manifold on? so I can work out what seals etc.. and how it comes apart? e.g. page XXX-XX thanks m8

Posted: Fri Aug 12, 2005 5:50 pm
by badboypolo
inder did you sort the problem you had with that noise? what was it?

Posted: Fri Aug 12, 2005 8:21 pm
by inder
badboypolo wrote:inder did you sort the problem you had with that noise? what was it?
Yep - all sorted now... it was a worn bush on the starter motor, bush can be replaced, but I decided to replace the whole starter motor and bush, in case the internals had been damaged also

Sounds all purdy now heh :D

Posted: Sat Aug 13, 2005 5:27 pm
by badboypolo
~I got the same problem, much did it skin you?

Posted: Sun Aug 14, 2005 9:12 am
by inder
well the replacment starter motor was about £80 on exchange from vw (they take your old one as a swap for discounted price) and I fitted it myself with a bit of help, bit of a fiddly task, but got done. Jacked the front up

you would need to buy a bush too. I guess you could just replace the bush and it will get rid of the noise :)

Posted: Sun Aug 14, 2005 5:16 pm
by JWC
yeah but you did the right thing really. Its not worth faffing with the bush, only to find that after all the blood and knuckles that is still makes a noise.

Posted: Mon Aug 15, 2005 8:45 am
by inder
Indeed, was best idea to replace it all at once - was not fun with a hot flywheel though :lol:

Posted: Mon Aug 15, 2005 9:44 am
by JWC
You should have switched the engine off first! (I know it doesn't say that in the haynes!)
:shock:

:lol:

Posted: Mon Aug 15, 2005 9:59 am
by inder
lol, engine was off - but had just driven it to a mechanic friend's place, in case I needed help with anything (plus for the tools, jacks, stands etc..) and just had to get on with it while the engine was still hot/warm - it cooled down eventually though heh :D :lol: