bumper project
Posted: Thu Jan 15, 2009 10:35 pm
dunno if n e one remebers the rear bumper i did, as great as i think it looked it was inpractical as i would of had to remove the rear reinforcement bar behind the bumper so i got rid of it........however...........
i decided its time to bite the bullet and go for the front bumper instead...... plans are, i swapped the original bumper for a donner bumper so i can use the original factory bumper.....
plans are:
smooth out lower two grills
smooth out the bump strip
blend in and colour code gti splitter
remove centre grill and remake to screw metal mesh in its place.......
P.S. PLEASE IGNORE THE MESS IN MY GARAGE.... I CAN NEVER BE BOTHERED TO TIDY IT!!!!
this is how it looks so far...........
in the first pic i removed the big plastic bit so i can do the welded easier...... gotta pray it will work fine when i put it back on and weld it back in place. thats y i left those 3 bits on the bumper where the bump strip goes so i got something to weld it back on to.

in the second pic u can see how the grills are welded and if u look at the splitter u can see where i started sanding the splitter for painting and started welding the gti splitter into the bumper........

in the third pic u can see where i cut out the grill case where it clips in and welded some plastic blocks for screws to hold the mesh in place......

i decided its time to bite the bullet and go for the front bumper instead...... plans are, i swapped the original bumper for a donner bumper so i can use the original factory bumper.....
plans are:
smooth out lower two grills
smooth out the bump strip
blend in and colour code gti splitter
remove centre grill and remake to screw metal mesh in its place.......
P.S. PLEASE IGNORE THE MESS IN MY GARAGE.... I CAN NEVER BE BOTHERED TO TIDY IT!!!!
this is how it looks so far...........
in the first pic i removed the big plastic bit so i can do the welded easier...... gotta pray it will work fine when i put it back on and weld it back in place. thats y i left those 3 bits on the bumper where the bump strip goes so i got something to weld it back on to.

in the second pic u can see how the grills are welded and if u look at the splitter u can see where i started sanding the splitter for painting and started welding the gti splitter into the bumper........

in the third pic u can see where i cut out the grill case where it clips in and welded some plastic blocks for screws to hold the mesh in place......







