ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Chat about your 6R/6C model Polos here!
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ciclo
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Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Passat B6 Gateway 3C0907530E (PQ46). Firmware update (VAS6154), to 3C0907530Q. Routines.

This is one of the GWs that I used for some tests that I did over the last few years.
Image

Yesterday I decided to update it to the best firmware which fixes the battery drain issue when retrofitting the RNS510 into a Passat B6 (PQ46), as well as other well known issues...
It also improves the GW installation list.
Image

Image

Image

Image
🧙‍♂️
Image
:lol:
Image

It is necessary to recode it correctly:
- The easiest way is with VCDS and a previous Autoscan/info with the old GW installed.
- To transfer the data from the old GW to the new GW there are two possible methods, by long coding (selecting the equipment Byte by Byte) or by selecting boxes in the GW installation list.

Warning! do not use the method of copying and pasting the long coding, the number of Bytes changes from one firmware to another.
Image

Here is a detailed report 8) (also read comments at the bottom of the page):
https://www.drive2.ru/l/610898831948646216
https://www.drive2.ru/l/610898831948646 ... 0#comments

---
For those without VAS or VCP:
This GW it is available for recycling purposes. ♻
Make me a normal offer by PM if you want this GW with the updated firmware, I am sure we will reach a good agreement.
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ciclo
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Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Erased.
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ciclo
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Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Ready 2 MOT - ITV .

From now on it will be a mandatory annual inspection.

I'll leave the autoscan here in case anyone needs any coding or info.

Code: Select all

Wednesday,17,August,2022,09:01:01:32438
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 22.3.1.4 (x64)  HEX-V2 CB: 0.4615.4
Data version: 20220407 DS337.0
www.Ross-Tech.com


VIN: WVWZZZ6RZDY0CICLO   License Plate: READY 2 MOT-ITV
Mileage: 67750km-42097mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (7E0)
Scan: 01 03 04 08 09 10 15 17 19 20 25 2E 37 44 55 56 65 77

VIN: WVWZZZ6RZDY0CICLO   Mileage: 67750km-42097miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
37-Navigation -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZC)       Labels:. 03F-906-070-CBZ.clb
   Part No SW: 03F 906 070 GD    HW: 03F 907 309 AJ
   Component: SIMOS10.22AH10 5466  
   Revision: --H10---    Serial number: 00000000000000 CVN: 9A6217E3
   Coding: 001100D6202400080000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_ECM12TFS02103F906070GD 004007
   ROD: EV_ECM12TFS021_VW25.rod
   VCID: 6A8D3FD44CF8023B71B-803E
   VINID: 9E69EAAAA1A2A94A400030C808A8E303EA

No fault code found.
Readiness: 0010 0001

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP82.clb
   Part No SW: 6R0 907 379 BE    HW: 6R0 907 379 AF
   Component: ESP8.2i front H05 0001  
   Revision: --------    
   Coding: 210228E3216D00B5842814EA84D300401700
   Shop #: WSC 40308 002 104857
   VCID: 025D77745448FA7BD9B-8056

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H07 0070  
   Serial number: 08021613470174
   Coding: 01
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA5038420709E9BBD3-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 H    HW: 6R0 907 044 H
   Component: Climatronic   H11 0711  
   Revision: V0000000    
   VCID: 3829D59C425460AB37F-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 E    HW: 7E0 937 090 E
   Component: BCM PQ25 Max4 H84 0772  
   Revision: B9084001    Serial number: 2502 179190157
   Coding: 3CB02FBF48E12400B3380F317CEB9FD05AC8670F600D39D0220400030800
   Shop #: WSC 00046 123 12345
   VCID: 2D07F4C8BD16D503549-8078

   Subsystem 1 - Part No: 5K7 955 547 
   Component: RLHS 220816 0  42  0106 
   Coding: 0228DD

   Subsystem 2 - Part No SW: 6R0 959 801 BD    HW: 6R0 959 801 BD  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  003 8612 
   Serial number: KU0KU003041440937042
   Coding: 0200A3

   Subsystem 3 - Part No SW: 6R0 959 802 BF    HW: 6R0 959 802 BF  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  003 8612 
   Serial number: KU0KU006031440656541
   Coding: 1000A3

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 605 B
   Component: LIN BACKUP HO  H11 9005 
   Coding: 000000

   Subsystem 6 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 8 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU003051200017821
   Coding: 18BC32

   Subsystem 9 - Part No SW: 6R0 959 812 G    HW: 6R0 959 812 G
   Component: J389__TSG_HR  008 1611 
   Serial number: KU0KU010051200012315
   Coding: 18BC32

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J791)       Labels:| 5Q0-919-294.clb
   Part No SW: 1K8 919 472 C    HW: 5Q0 919 294 A
   Component: PARKHILFE 8K  H03 0480  
   Revision: --------    Serial number: 39331426800051
   Coding: 0011191001
   Shop #: WSC 00049 770 00107
   ASAM Dataset: EV_EPHVA18VW364GP00 001007
   ROD: EV_EPHVA18VW364GP00_VW32.rod
   VCID: 372BD6A04FCA6FD33E5-8062

1 Fault Found:
12718592 - Databus 
          U1121 00 [009] - Missing Message
          [Steuergerät für Lenksäulenelektronik-J527/BCM - mZAS_1 - kein Signal/keine Kommunikation]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 198
                    Mileage: 67750 km
                    Date: 2022.08.17
                    Time: 08:54:43


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H10 0020  
   Revision: --------    Serial number: 003GX01JKVVP
   Coding: 00314D
   Shop #: WSC 01383 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 4ACD9F542C38E23B51B-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB405N1C4LI7929

   Front Passenger's Side Airbag Crash Sensor: 
   Serial number: 3585HRB405B1D5MS8GS2

   Rear Side Airbag Crash Sensor (on driver's side): 
   Serial number: 3515RRB405B17ABS901.

   Passenger side rear thorax airbag crash sensor: 
   Serial number: 3525RRB405B181TUDPKC

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6RD 920 870 A    HW: 6RD 920 870 A
   Component: KOMBI         H04 0805  
   Serial number: 00000000000000
   Coding: 140E01
   Shop #: WSC 00233 572 00255
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
   VCID: 47CBA6603F2A1F534E5-8012

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 E
   Component: GW-K-CAN TP20 H84 0772  
   Revision: B9084001    
   Coding: 002204
   Shop #: WSC 00046 123 12345
   VCID: 688945DC5274302B67F-803C

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 0404000000000000000000
   Shop #: WSC 03607 002 104857
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316.rod
   VCID: 2E05F3C4B090AE1B6D3-807A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0805  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8D3FD44CF8023B71B-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 F    HW: 5N0 035 342 F
   Component: SG EXT.PLAYER H18 0530  
   Revision: A1001003    Serial number: 7662584630    
   Coding: 010100
   Shop #: WSC 00788 648 00255
   VCID: 2A0DFFD48CF8C23BB1B-807E

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 F    HW: 1T0 035 686 f
   Component: RNS-MID       H27 6276  
   Revision: AB001001    Serial number: VWZ6Z7T1727264
   Coding: 04000442040000A10001
   Shop #: WSC 33361 790 00118
   VCID: 372BD6A04F4A6FD33E5-8062

   Subsystem 1 - Part No: 1T0 051 859 AS
   Component: EU West V17  8557 

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11260
   Shop #: WSC 00788  
   VCID: 2F3BEEC0BE5AA713665-807A

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357 
   Component: LWR-ECU       H02 0070  
   Revision: --------    Serial number: --------------
   Coding: 0112000001000000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
   ROD: EV_HeadlRegulVWLWRPt_VW25.rod
   VCID: 77AB16A00F4AAFD3FE5-8022

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 F    HW: 1T0 035 686 f
   Component: RNS-MID       H27 6276  
   Revision: AB001001    Serial number: VWZ6Z7T1727264
   Coding: 04000442040000A10001
   Shop #: WSC 33361 790 00118
   VCID: 372BD6A04F4A6FD33E5-8062

   Subsystem 1 - Part No: 1T0 051 859 AS
   Component: EU West V17  8557 

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000050821
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372BD6A04FCA6FD33E5-8062

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels:| 7P6-035-730.clb
   Part No SW: 7P6 035 730 L    HW: 7P6 035 730 L
   Component: TELEFON       H15 3200  
   Revision: 1B001001    Serial number: 00007664158506
   Coding: 0501000000010110
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_UHVNA 002720
   ROD: EV_UHVNA_002.rod
   VCID: 3B23CA9073E24BB3DAD-806E

No fault code found.

End----------(Elapsed Time: 02:02, VBatt start/end: 14.0V/14.1V)-----------
Notes:
- As your know, the fault at Address 10 is due to a noticeable improvement in performance.
- The multifunction button module (BCM - Subsystem 7, in my case) does not appear because Slavik's CruiseControlEmulator 2021 is installed, which is another performance improvements.

Thanks for reading it.🙏
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Successfully passed the MOT.
All OK, in top form with its 125 HP.
Ready2Fly.😁

Remarkable:
The MOT diagnostic detected that my 6R had a MIL due to a failed spark, but was unable to detect either time or duration, it is not even considered a minor fault.
It was due to some tests I did with different spark plugs when I did the 60,000 km inspection and service... 🤭

---
https://www.youtube.com/watch?v=9LiFoU9--ko 😊
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Polo 6R. Updating the air conditioner to a higher SW.

Image

Image

Image

Nothing remarkable, everything works the same as before.
It was not even necessary to adapt/basic setting of the flap endstops, etc. , ... which can be done with VCDS or also with the ODIS S guided functions.


VCDS. Before - After.
Image


I've been messing around with the ODIS S and took a screenshot that might be interesting to someone.
Adaptation.
Image

ODIS E (DP). My set values.
Image


---
https://www.youtube.com/watch?v=Rf_UIGH9aQs
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

VCDS update. 22.9.0

Image

Image

Image

Test bench.
Image

Thanks a lot!🤗
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Last week my father-in-law died, who was the one who inherited our old Polo 9N3 in impeccable condition with 105,000 km.
After 15,000 km the abuse and carelessness suffered by the 9N3 has been considerable, and now I have to be the one to return it to a decent and safe state for driving.

During these 15,000 km my father-in-law had an accident, he went off the road in the only curve between two long straight lines... 🤷‍♂️(there were no personal damages), something very inexplicable, he never wanted to tell what really happened in that curve.🤭
The car was taken to a workshop to repair the damage sustained, especially to the undercarriage of the car.

'Now', I have had to correct practically all the work did in that 'workshop'. :cry:

An example:
Polo 9N3 1.2 BBM Poly V belt squeaks and incorrectly installed. Fixed! ✅

Image
WTH...🤦‍♂️

Fixed :arrow: :arrow: :arrow: : https://www.youtube.com/embed/6VSvPzTFk ... autoplay=1



VCDS Autoscan

Code: Select all

Thursday,24,November,2022,10:29:14:32438
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 22.10.0.1 (x64)  HEX-V2 CB: 0.4623.4
Data version: 20221026 DS344.0
www.Ross-Tech.com


VIN: WVWZZZ9NZ9Y032253   License Plate: 
Mileage: 121780km-75670mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 9N (9N - VW Polo (2002 > 2010))
Scan: 01 02 03 08 09 15 17 19 25 37 44 45 46 56 76
 
VIN: WVWZZZ9NZ9Y032253   Mileage: 121780km-75670miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: Redir Fail!
   Part No: 03D 906 023 
   Component: SIMOS91 1.2l 2VG    5414  
   Revision: --H04---    Serial number: VWZ5Z0H5181160
   Coding: 0000071
   Shop #: WSC 00788 785 00200
   VCID: 5BE36A109F326BB3DE0-5184
   VINID: 9E69EAAAA25EA89A400C20850C7F11B1EF

No fault code found.
Readiness: 0010 0101

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 6R0-907-37x-ABS80.clb
   Part No SW: 6Q0 907 379 BC    HW: 6Q0 907 379 BC
   Component: ABS 8.0 front   H06 0003  
   Revision: 00000000    Serial number: 00000000000000
   Coding: 0002082
   Shop #: WSC 00788 785 00200
   VCID: 7F5BFE802BEA9793928-50D0

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 6Q0-820-045-V1.clb
   Part No: 6Q0 820 045 
   Component: Klimaanlage        X0850  
   VCID: 6A8D3FD44568023B556-50D0

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 6Qx-937-049-C.lbl
   Part No: 6Q0 937 049 F
   Component: 0006 BN-SG.         2X36  
   Coding: 17422
   Shop #: WSC 31414  
   VCID: 3D27C48864664583C04-50D0

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW5.lbl
   Part No: 1C0 909 605 K
   Component: 19 AIRBAG VW51 0P   0011  
   Coding: 12601
   Shop #: WSC 00788  
   VCID: 2C01F9CC8F1CDC0B67A-50D0

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 6Q0-920-xxx-17.lbl
   Part No: 6Q0 920 823 T
   Component: KOMBIINSTRUMENT AGD V04  
   Coding: 01131
   Shop #: WSC 00000  
   VCID: 43D3B27002823373B60-50D0

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.clb
   Part No: 6N0 909 901 
   Component: 01K1 GATEWAY CAN    2X36  
   Coding: 00014
   Shop #: WSC 31414  
   VCID: 70B92DBC63B4F8EB1B2-50D0

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 5J0-920-xxx-25.clb
   Part No: 6Q0 920 823 T
   Component: IMMOBILIZER     AGD V04  
   Coding: 01131
   Shop #: WSC 00000  
   VCID: 43D3B27002823373B60-50D0
   WVWZZZ9NZ9Y032253     VWZ5Z0H5181160

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 
   Component: LenkhilfeTRW        V272  
   Coding: 10150
   Shop #: WSC 00788  
   VCID: 6D8734C874861503304-50D0

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 6Q0-959-433.clb
   Part No: 6Q0 959 433 E
   Component: 3F Komfortgerát     0002  
   Coding: 00019
   Shop #: WSC 00788  
   VCID: 3D27C48864664583C04-4B3C

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1K0-035-1xx-56.clb
   Part No SW: 6Q0 035 152 E    HW: 6Q0 035 152 E
   Component: Radio 9NK           0004  
   Revision: 00001000    Serial number: VWZ4Z4H4030175
   Coding: 0020200
   Shop #: WSC 00788 785 00200
   VCID: 2C01F9CC8A1CDC0B67A-50D0

No fault code found.

End----(Elapsed Time: 02:29, VBatt start/end: 13.7V/13.6V. VIgn 0.0V)------

After intense work on the Polo 9N3, all that remains is to replace the "green" engine coolant that was filled in that 'workshop' with an original VW pink one,... and install new front brake discs and pads -expecting to receive the parts this week-.

It will be good training for the work I have to do on our Polo 6R and Golf 7.5.🏌️‍♂️😊
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

... more images about the Polo 9N3. (jobs to be done)

Image
I am assuming this zip clamp was installed because the poly v-belt was installed incorrectly...

---

Image

Image

Image

Image

Image
I also assume the A/C compressor was changed, but the 'workshop' used one from a junkyard that is supposedly compatible...🤷‍♂️

---

Image

Image
I will make a Christmas gift to the one who is able to tell me the color of this engine coolant.😂

Image
I'll have to find out why the workshop changed the engine coolant.

---

Image

Image
Hmm... better not say anything. Waiting for the two anti-roll bar links.

---

Image
A puncture with slow loss of air in the right rear tire that the workshop was not able to detect (thin iron wire). Already fixed (30 minutes).✅
My father in law was for a long time inflating the tires weekly... 🤦‍♂️


... and some other small deficiencies that I will be posting as I solve them.

I asked my wife's family for the repair invoice from that workshop, but no one knows anything about it, they even lost the owner's manual. :|

Everything surrounding this incident/accident that happened a year and a half ago has an aura of mystery as if it were a horror movie.
I like it... 😅
https://www.youtube.com/watch?v=2PlgL5xiU1c
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
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Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Polo 6R. New Tires and Tire Pressure Sensors.

After 10 and a half years and 70700 kms on the original factory tires, it's time to change them.😅
Although they still have 3mm of depth to go, the rubber is rock hard and they have started to have microcracks. They're fun for twisty speed tracks 🤭, but not so much for everyday use.

Image
At this moment, with a flashlight, gloves, a crowbar, and a magnifying glass, I inspect the entire undercarriage, ball joints, rubber bushings, shock absorbers, control arms, wheel bearings, brakes, etc...
I see that the rubber bushings (vertical bolt) of both control arms have superficial microcracks but that the rubbers are in good condition after the appropriate checks, with no gaps between the parts.
I estimate that they will last in good condition for another 50,000 km.

From Bridgestone Potenza RE050A 87V to BFGoodrich Advantage 87W.

From.
Image
Good tires in all respects. I recommend them.✅
Image
DOT: 1812.

To.
Image

Image

Image
DOT: 0622.
Image
Logical improvement in grip, although waiting to do 1000 to 2000 km to do some good tests.

---

New Tire Pressure Monitoring sensors/valves.

From.
Image
Once removed, I cleaned and inspected them and they are still in good shape. They worked perfectly.

To.
Image

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The same parameterization as before, for the 6R I did not generate new parameters.
The new sensors were detected by the J502 unit for the first time after 300 meters traveled, the following times, after 25 meters traveled.👌

Image

VCDS Autoscan.

Code: Select all

Friday,23,December,2022,13:01:01:32438
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 22.10.0.1 (x64)  HEX-V2 CB: 0.4623.4
Data version: 20221026 DS344.0
www.Ross-Tech.com


VIN: WVWZZZ6RZDY0CICLO   License Plate: NEW TPM SENSORS / NEW TIRES BFGOODRICH. OK!
Mileage: 70770km-43974mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (7E0)
Scan: 01 03 04 08 09 10 15 17 19 20 25 2E 37 44 55 56 65 77

VIN: WVWZZZ6RZDY0CICLO   Mileage: 70770km-43974miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
37-Navigation -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZC)       Labels:. 03F-906-070-CBZ.clb
   Part No SW: 03F 906 070 GD    HW: 03F 907 309 AJ
   Component: SIMOS10.22AH10 5466  
   Revision: --H10---    Serial number: 00000000000000 CVN: 9A6217E3
   Coding: 001100D6202400080000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_ECM12TFS02103F906070GD 004007
   ROD: EV_ECM12TFS021_VW25.rod
   VCID: 6A8D3FD44CF8023B556-803E
   VINID: 9E69EAAAA1A2A94A400030C808A8E303EA

No fault code found.
Readiness: 0010 0001

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP82.clb
   Part No SW: 6R0 907 379 BE    HW: 6R0 907 379 AF
   Component: ESP8.2i front H05 0001  
   Revision: --------    
   Coding: 210228E3216D00B5842814EA84D300401700
   Shop #: WSC 40308 002 104857
   VCID: 025D77745448FA7BFD6-8056

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H07 0070  
   Serial number: 08021613470174
   Coding: 01
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA5038420709E9B99E-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 H    HW: 6R0 907 044 H
   Component: Climatronic   H11 0812  
   Revision: V0000000    
   VCID: 3829D59C425460AB132-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 E    HW: 7E0 937 090 E
   Component: BCM PQ25 Max4 H84 0772  
   Revision: B9084001    Serial number: 2502 179190157
   Coding: 3CB02FBF48E12400B3380F317CEB9FD05AC8670F600D39D0220400030800
   Shop #: WSC 00046 123 12345
   VCID: 2D07F4C8BD16D503704-8078

   Subsystem 1 - Part No: 5K7 955 547 
   Component: RLHS 220816 0  42  0106 
   Coding: 0228DD

   Subsystem 2 - Part No SW: 6R0 959 801 BD    HW: 6R0 959 801 BD  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  003 8612 
   Serial number: KU0KU003041440937042
   Coding: 0200A3

   Subsystem 3 - Part No SW: 6R0 959 802 BF    HW: 6R0 959 802 BF  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  003 8612 
   Serial number: KU0KU006031440656541
   Coding: 1000A3

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 605 B
   Component: LIN BACKUP HO  H11 9005 
   Coding: 000000

   Subsystem 6 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 8 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU003051200017821
   Coding: 18BC32

   Subsystem 9 - Part No SW: 6R0 959 812 G    HW: 6R0 959 812 G
   Component: J389__TSG_HR  008 1611 
   Serial number: KU0KU010051200012315
   Coding: 18BC32

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J791)       Labels:| 5Q0-919-294.clb
   Part No SW: 1K8 919 472 C    HW: 5Q0 919 294 A
   Component: PARKHILFE 8K  H03 0480  
   Revision: --------    Serial number: 39331426800051
   Coding: 0011191001
   Shop #: WSC 00049 770 00107
   ASAM Dataset: EV_EPHVA18VW364GP00 001007
   ROD: EV_EPHVA18VW364GP00_VW32.rod
   VCID: 372BD6A04FCA6FD31A8-8062

1 Fault Found:
12718592 - Databus 
          U1121 00 [008] - Missing Message
          [Steuergerät für Lenksäulenelektronik-J527/BCM - mZAS_1 - kein Signal/keine Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 112
                    Mileage: 70777 km
                    Date: 2022.12.23
                    Time: 12:51:56


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H10 0020  
   Revision: --------    Serial number: 003GX01JKVVP
   Coding: 00314D
   Shop #: WSC 01383 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250_VW25.rod
   VCID: 4ACD9F542C38E23B756-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB405N1C4LI7929

   Front Passenger's Side Airbag Crash Sensor: 
   Serial number: 3585HRB405B1D5MS8GS2

   Rear Side Airbag Crash Sensor (on driver's side): 
   Serial number: 3515RRB405B17ABS901.

   Passenger side rear thorax airbag crash sensor: 
   Serial number: 3525RRB405B181TUDPKC

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6RD 920 870 A    HW: 6RD 920 870 A
   Component: KOMBI         H04 0805  
   Serial number: 00000000000000
   Coding: 140E01
   Shop #: WSC 00233 572 00255
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW23.rod
   VCID: 47CBA6603F2A1F536A8-8012

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 E
   Component: GW-K-CAN TP20 H84 0772  
   Revision: B9084001    
   Coding: 002204
   Shop #: WSC 00046 123 12345
   VCID: 688945DC5274302B432-803C

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 0404000000000000000000
   Shop #: WSC 03607 002 104857
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316.rod
   VCID: 2E05F3C4B090AE1B49E-807A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0805  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8D3FD44CF8023B556-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 F    HW: 5N0 035 342 F
   Component: SG EXT.PLAYER H18 0530  
   Revision: A1001003    Serial number: 7662584630    
   Coding: 010100
   Shop #: WSC 00788 648 00255
   VCID: 2A0DFFD48CF8C23B956-807E

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 F    HW: 1T0 035 686 f
   Component: RNS-MID       H27 6276  
   Revision: AB001001    Serial number: VWZ6Z7T1727264
   Coding: 04000442040000A10001
   Shop #: WSC 33361 790 00118
   VCID: 372BD6A04F4A6FD31A8-8062

   Subsystem 1 - Part No: 1T0 051 859 AS
   Component: EU West V17  8557 

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11260
   Shop #: WSC 00788  
   VCID: 2F3BEEC0BE5AA713428-807A

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357 
   Component: LWR-ECU       H02 0070  
   Revision: --------    Serial number: --------------
   Coding: 0112000001000000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
   ROD: EV_HeadlRegulVWLWRPt_VW25.rod
   VCID: 77AB16A00F4AAFD3DA8-8022

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 F    HW: 1T0 035 686 f
   Component: RNS-MID       H27 6276  
   Revision: AB001001    Serial number: VWZ6Z7T1727264
   Coding: 04000442040000A10001
   Shop #: WSC 33361 790 00118
   VCID: 372BD6A04F4A6FD31A8-8062

   Subsystem 1 - Part No: 1T0 051 859 AS
   Component: EU West V17  8557 

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000050821
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372BD6A04FCA6FD31A8-8062

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels:| 7P6-035-730.clb
   Part No SW: 7P6 035 730 L    HW: 7P6 035 730 L
   Component: TELEFON       H15 3200  
   Revision: 1B001001    Serial number: 00007664158506
   Coding: 0501000000010110
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_UHVNA 002720
   ROD: EV_UHVNA_002.rod
   VCID: 3B23CA9073E24BB3FE0-806E

No fault code found.

End----------(Elapsed Time: 02:03, VBatt start/end: 14.1V/14.0V)-----------
---

Image

Image
😁

Happy Holidays to everyone without exception!

Waiting for the weather conditions to improve a bit to continue with the little jobs on the Polo 9N3.
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

... continuing with the little jobs on the Polo 9N3.

Windscreen washer fluid barely reaches the spray jets. Broken corrugated pipe. Solved!✅

Assumptions:
'Someone' had the brilliant idea to fill the windscreen washer fluid reservoir with 'water'. Winter temperatures froze the water and the corrugated pipe for the windscreen washer system broke at the weakest place.
... but his brilliance did not end there, an attempt was made to repair the broken corrugated pipe with 'duct tape'.
When I received the 9N3 for me to repair, a coke bottle filled with water, and the duct tape were in the Polo 9N3 trunk/boot.😄

Image

Repair (erWin mode 🧙‍♂️). :arrow: :arrow: :arrow: Original Video :arrow: :arrow: :arrow: : https://www.youtube.com/embed/MBjKzdVda ... autoplay=1

Image

---

🤶 Let's say I'm talking about Madrid. https://www.youtube.com/watch?v=nuGp3fer6fg 😋
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Polo 9N3. Engine coolant change. From green-brown to VW pink G12evo.

Image
😊

erWin; Polo 9N3 and 6R.

Engine coolant. Draining and filling.

WARNING
Steam may escape when expansion tank is opened. Wear eye
protection and protective clothing to avoid eye injuries and
scalding. Cover cap with cloth and open carefully.


1 Draining.
– Open filler cap on coolant expansion tank.
– Remove engine splash protection (lower noise insulation).
– Release hose clip and pull coolant hose off, or open quick action coupling (drain tap/cock).


2 Filling.
– Fill with coolant up to max. mark on expansion tank.
– Fit expansion tank cap.
– Turn off heater controls.
– Start engine and maintain an engine speed of about 2,000 rpm for about 3 minutes.
– Run engine until radiator fan cuts in.
– Check coolant level and top-up if necessary.
When the engine is at normal operating temperature, the coolant level must be at the max. mark.
when the engine is cold, between the min and max. marks.

From.
Image

Change :arrow: :arrow: :arrow: Original Video :arrow: :arrow: :arrow: : https://www.youtube.com/embed/ZRkb2JlP5 ... autoplay=1

Let science work for you:
- Communicating vessels.
You just have to lower the return pipe to a level below the coolant level in the expansion tank, you don't need to blow through the intake of return pipe for an 'alleged' bleeding of engine coolant. At all times, you must keep the coolant level above the minimum level in the expansion tank, both with the engine ON and afterwards.

To.
Image
While I was going to the clean point for the recycling of the old engine coolant, I stopped halfway to refill the coolant tank slightly.
Tomorrow, when the engine is cold, I'll check the level again.

I bought a new tank and drain valve, but it was not necessary to use them. In a 14 year old vehicle anything can happen. :)

---
After extensive research the owner's manual finally surfaced.👍
Also the invoice of the repair carried out in the workshop.
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ciclo
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Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Polo 9N3. Front anti roll bar links replacement.

Easy and simple, without mysteries. :arrow: https://www.youtube.com/watch?v=Poe9PpzmaFU

---
https://www.youtube.com/@autodocuk
https://www.youtube.com/@UseTool_EN
---

Image
Reinforced. Better than OE.✌😄


Image

Image
The 9kg 2T jack is perfect for transporting it anywhere, the 30kg 3T jack is better only for the garage.

Image

Image

Image

---

I check the front brake discs (Ø 256mm) and pads, the brake discs are 20.4mm thick (New = 22mm, wear limit = 19mm) and the brake pads are 7mm thick (New = 14mm, wear limit without backplate = 2mm)... a little more than half use.
The brake pads do not seem to be 'crystallized' (hardened), and the brake system works correctly after 122,000 km of use (no noises, good braking), so I decided not to change the brake discs and pads in this moment. I will check them again at the next service (150,000km), maybe my brother-in-law will be the one to do it :P , since the Polo 9N3 will be inherited by the wife's sister.
The DOT4 brake fluid was recently changed, the level of the brake fluid reservoir is in the MAX mark.✅

---

To finish the repairs (little jobs) on the Polo 9N3, I just need to repair the wiring for the AC N280 regulating valve and install a new engine splash protection (lower noise insulation), which was non-existent when I received the car. 🤭
Ordered in Autodoc, waiting for it to arrive.
Image

I prefer not to comment on the invoice for the repair carried out in the workshop, currently I no longer comment on dramas of any kind... :lol:

Polo 9N3 Remembering some retrofits I did time ago. Cruise control. Front Footwell lights. 6R SW.
Original Video :arrow: :arrow: :arrow: : https://www.youtube.com/embed/jKY3Xrt8y ... autoplay=1


Next year I will start with the pending improvements in the Golf 7.5 (DCC).

Happy New Year to all without exception!
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ciclo
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Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

P0L0 6R. 2o22 Top Sport MFSW (easy buttons🤷‍♂️).

Image

Image

'Plug and play'.🤭
- It is necessary to have the Cruise Control Emulator 2021 installed and code the BCM for the Horn (explained in previous posts of this thread).

Image

---
https://www.youtube.com/watch?v=x6Xv6onqVeg
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

After 2000 kms, today I did a test drive to check the grip of the new BF-Goodrich Advantage tires in semi-wet weather conditions and temperatures of approx. 15ºC.
Conclusion: A very correct grip, transmitting a very pleasant sensation of security even in tight corners 'at limit speeds'... you know (without the need to countersteer).
It is a real pleasure to drive this 6R.

Image

---
https://www.youtube.com/watch?v=4Jax1EtU2Y8
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ciclo
Bling Bling Diamond Member
Posts: 8354
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:
Contact ciclo

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.

Post by ciclo »

Polo 9N3. Driver side mirror replacement.

The sticker between the mirror and the plastic support has lost its effectiveness and the mirror had a tendency to sway at every acceleration, it was even fun to look in the mirror and see the sky ... 😄, also danced vibrationally with the bumps or with the music ...

During the exchange of the mirror for a new one I had to remove a 'security system' that was built into the interior where the mirror is attached. This security system is worth studying for those who are into entomology, since the car has moved daily... 🤔

Image

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Image
🤣


Image

---
https://www.youtube.com/watch?v=FEo9tWiMOMM
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