DIY: Polo 6R subwoofer install and routing wires through firewall (easy)
Posted: Mon Jan 20, 2020 10:19 am
I ran the wires for my newly installed subwoofer a few weeks ago, but it wasn't easy - I wasn't able to find any guides or DIYs (until after I had already finished...). This post is to help other people who might be searching for an answer. My car is a LHD 1.2 TSI, for what it's worth. Link to a photo guide is at the end of the post.
In searching for help online, I came across this very short but surprisingly helpful video from someone on YouTube. He routes the power cable from his battery through the bonnet release passthrough at the top of the firewall, right by the windshield.
On LHD vehicles, you would ideally have to remove the plastic cowling and wiper mechanisms to get to the grommet at all, as it's buried quite deep. However, there is also a bonnet release passthrough on the other side for RHD vehicles! It's blocked off with a rubber grommet, but is far, far easier to get to as you can just pull the rubber seal of the firewall back and bend the plastic cowling up.
I cut a hole into the grommet and carefully fed my power cable through it. You might have to push quite hard as there is a large piece of insulation immediately past the firewall. I pushed about a metre of cable into the car and then went fishing for it behind the removable panel on the passenger side of the dashboard. Luckily, the wire had fallen through into the dashboard so I was able to pull it through and down into the passenger footwell, where I then tucked it underneath the plastic sills and into the boot.
Funnily enough, after I had done lots of research and finally managed to run my wires properly, I found a German DIY guide for this exact proceidure.
The photos are pretty useful, and coincidentally are more or less exactly what I did.
http://www.polo9n.info/Wissen/anleitung ... r-verlegen
In searching for help online, I came across this very short but surprisingly helpful video from someone on YouTube. He routes the power cable from his battery through the bonnet release passthrough at the top of the firewall, right by the windshield.
On LHD vehicles, you would ideally have to remove the plastic cowling and wiper mechanisms to get to the grommet at all, as it's buried quite deep. However, there is also a bonnet release passthrough on the other side for RHD vehicles! It's blocked off with a rubber grommet, but is far, far easier to get to as you can just pull the rubber seal of the firewall back and bend the plastic cowling up.
I cut a hole into the grommet and carefully fed my power cable through it. You might have to push quite hard as there is a large piece of insulation immediately past the firewall. I pushed about a metre of cable into the car and then went fishing for it behind the removable panel on the passenger side of the dashboard. Luckily, the wire had fallen through into the dashboard so I was able to pull it through and down into the passenger footwell, where I then tucked it underneath the plastic sills and into the boot.
Funnily enough, after I had done lots of research and finally managed to run my wires properly, I found a German DIY guide for this exact proceidure.
http://www.polo9n.info/Wissen/anleitung ... r-verlegen

