BCM Max Transporter 2013

[Shadow109]

I light of hope finally

https://youtu.be/ZbudBbFmMTU?feature=shared

Kessy entry spouse to be fully working
I am currently working on a solution for the handles

[iichel]

Beautiful, well done, that's a real success. So now you have keyless entry and keyless exit? Brilliant.

[Shadow109]

Yes, I will try now to make keyless start work

[Shadow109]

Update regrading kessy..
I have got my ELV working
Kessy Entry is also working
the final step was to repin old ignition switch

Screenshot 2023-11-03 182637.png (140.26 KiB) Viewed 632 times

D1 => T7/5 (starter relay)
D2 => T7/3 (starter relay)
D3 => t9g/5 (Terminal 15 relay)
D4 => T16v/7 (ELV)
D5 => t9g/3 (Terminal 15 relay)
D6 => t9m/1 (Terminal 75 relay)

after repining I got 2 faults, 1 in BCM and the other in ELV

Code: Select all

Friday,03,November,2023,14:21:13:22797
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 11 x64
VCDS Version: 23.11.0.0 (x64)  HEX-NET2 CB: 0.4643.5
Data version: 20231027 DS351.0
www.Ross-Tech.com


VIN: WV1ZZZ7HZDH036544   License Plate: 


Chassis Type: 7H-VN75 (7E0)
Scan: 01 03 04 05 08 09 10 13 14 15 17 19 20 25 2B 37 3C 47 55 5F
          61 65 77 0B

VIN: WV1ZZZ7HZDH036544   Mileage: 304050km-188927miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: Malfunction 0010
13-Auto Dist. Reg -- Status: OK 0000
14-Susp. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2B-Steer. Col. Lock -- Status: Malfunction 0010
37-Navigation -- Status: OK 0000
3C-Lane Change -- Status: OK 0000
47-Sound System -- Status: Malfunction 0010
55-Headlight Range -- Status: OK 0000
5F-Information Electr. -- Status: Malfunction 0010
61-Battery Regul. -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAAC)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 GH    HW: 03L 907 309 M
   Component: R4 2.0l TDI   H44 9977  
   Revision: 26H44---    Serial number: 00000000000000 CVN: B171D454
   Coding: 01114012234400080000
   Shop #: WSC 43690 085 00000
   ASAM Dataset: EV_ECM20TDI01103L906019GH 004007
   ROD: EV_ECM20TDI01103L906019FM_003.rod
   VCID: 77A086CB4F48D4621E9-8022
   VINID: 9E606AAAA1D8A946000C6144105E5FB8A3

No fault code found.
Readiness: 0 0 0 0 1 

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 7E0-907-37x-MK100ESC.clb
   Part No SW: 7E0 907 379 Q    HW: 7E0 907 379 N
   Component: ESC           H06 0133  
   Revision: 00000000    Serial number: 62787000000113
   Coding: 307E4098256586840C7A027AA486616FF9F555
   Shop #: WSC 02739 790 50316
   ASAM Dataset: EV_Brake1ESCCONTIVN75XGP2 011001
   ROD: EV_Brake1ESCCONTIVN75XGP2_011.rod
   VCID: 40D22D175A0653DA6F3-8014

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H07 0070  
   Serial number: 10082013470288
   Coding: 01
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EAE93EF6072E52A5DF-802A

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J518)       Labels:| 5K0-959-434.clb
   Part No SW: 5K0 959 434 H    HW: 5K0 959 434 
   Component: VWKESSYPQ35GP 093 1305  
   Revision: 00093000    Serial number: 0467921560
   Coding: 032C0C
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_KESSYPQ35G A02720
   ROD: EV_KESSY_PQ35GP.rod
   VCID: 3A265FFF3CDA090A217-806E

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 7E5 907 047 BM    HW: 7E5 907 047 BM
   Component: Climatic-T5   H20 0505  
   Revision: 00001010    
   Coding: 0000000002
   Shop #: WSC 02736 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 7BA89AFB7360F0027A1-802E

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 E    HW: 7E0 937 090 E
   Component: BCM PQ25 Max4 H84 0772  
   Revision: B9084001    Serial number: 2502 306190145
   Coding: 2AB03D3E4EFF201281280EC17EEB9FDDF88E6600608D79C072E4503F0860
   Shop #: WSC 12345 123 12345
   VCID: 2D0C64A3FD14AEB2B45-8078

   Subsystem 1 - Part No: 5K7 955 559 B  Labels: 5K7-955-559.CLB
   Component: RLS 230916 03  37  0059 
   Coding: 0228EE

   Subsystem 2 - Part No SW: 7E0 959 801     HW: 7E0 959 801   Labels: 7E0-959-80X-V1.CLB
   Component: J386__TSG_FT  002 3313 
   Serial number: --------------------
   Coding: 000000

   Subsystem 3 - Part No SW: 7E0 959 802     HW: 7E0 959 802   Labels: 7E0-959-80X-V1.CLB
   Component: J387__TSG_BT  002 3313 
   Serial number: --------------------
   Coding: 000000

   Subsystem 4 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HO  H05 1501 
   Coding: 000000

   Subsystem 5 - Part No SW: 7E0 959 442 A    HW: 7E0 959 442 A
   Component: E221__MFL-DC1  H02 0103 
   Serial number: 39180000000570018056
   Coding: B4FFFF

1 Fault Found:
03444 - Ignition Starter Switch 
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Time Indication: 0
                    Date: 2023.11.03
                    Time: 03:01:46


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 5Q0-919-294.clb
   Part No SW: 1K8 919 472 C    HW: 5Q0 919 294 A
   Component: PARKHILFE 8K  H03 0480  
   Revision: --------    Serial number: 39331817601496
   Coding: 0041155001
   Shop #: WSC 21890 003 104857
   ASAM Dataset: EV_EPHVA18VW364GP00 001007
   ROD: EV_EPHVA18VW364GP00_VW32.rod
   VCID: 372046CB0FC81462DE9-8062

1 Fault Found:
12718592 - Databus 
          U1121 00 [00001001] - Missing Message
          [Steuerger t f r Lenks ulenelektronik-J527/BCM - mZAS_1 - kein Signal/keine Kommunikation]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Date: 2023.11.03
                    Time: 03:01:45


-------------------------------------------------------------------------------
Address 13: Auto Dist. Reg (J428)       Labels:| 7N0-907-572.clb
   Part No SW: 7N0 907 572 C    HW: 7E0 907 572 
   Component: ACC Bosch PQx H03 0211  
   Serial number: 1909180453A6EF Dataset Number: ACC_MRRevo1 0001
   Coding: 00004000FE0779
   Shop #: WSC 01383 790 50316
   ASAM Dataset: EV_ACCBEGVW361 001006
   ROD: EV_ACCBEGVW361.rod
   VCID: 363E4BCF08C2ED6AC5F-8062

No fault code found.

-------------------------------------------------------------------------------
Address 14: Susp. Elect. (J250)       Labels:. 3C0-907-376.clb
   Part No SW: 3C0 907 376 A    HW: 3C0 907 376 
   Component: DAEMPFUNGS-SG H07 0071  
   Revision: 00000000    Serial number: 12030906320002
   Coding: 030180
   Shop #: WSC 00046 000 00000
   VCID: 2700968BDFE884E24E9-8072

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 7E0 959 655 D    HW: 7E0 959 655 D
   Component: VW10Airbag00G 008 0016  
   Revision: --------    Serial number: 003PH0013MB$ Dataset Number: 7E0003V____ 0735
   Coding: 000000000000000000000000000000003047
   Shop #: WSC 02734 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVW12X 001028
   ROD: EV_AirbaVW10BPAVN750.rod
   VCID: 372046CB0FC81462DE9-8062

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 7E0 920 980 S    HW: 7E0 920 980 S
   Component: KOMBI         H04 1109  
   Serial number: 00000000000000
   Coding: 140E230B00
   Shop #: WSC 02737 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A05733
   ROD: EV_Kombi_UDS_VDD_RM09_005_VW25.rod
   VCID: 3B285AFB33E030023A1-806E

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 E
   Component: GW-K-CAN TP20 H84 0772  
   Revision: B9084001    
   Coding: 04220F
   Shop #: WSC 12345 123 12345
   VCID: 6882D5B712764B9A873-803C

1 Fault Found:
03406 - Control Module for Battery Monitoring 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Time Indication: 0
                    Date: 2023.11.03
                    Time: 03:02:29


-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 010100E200000100000000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316.rod
   VCID: 2E0E63AFF092D5AA8DF-807A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 1109  
   Serial number:               
   Coding: 000007
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A86AFBF0CFA798A917-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2B: Steer. Col. Lock (J764)       Labels:* 5K0-905-861.clb
   Part No SW: 5K0 905 861 C    HW: 5K0 905 861 C
   Component: ELV-PQ35      H21 0240  
   Revision: 00000000    Serial number: 14000305204001
   Coding: 4100000000000000
   Shop #: WSC 00066 790 50316
   ASAM Dataset: EV_ELVMarquMPVW36X A01001
   ROD: EV_ELVMarquMPVW36X.rod
   VCID: 30327DD7EAA6C35A9F3-8064

1 Fault Found:
1048835 - Terminal S 
          B11A5 11 [00001001] - Short to Ground
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Date: 2023.11.03
                    Time: 03:01:46

                    ELV State: 54
                    Information Clamps: 71 60
                    CoCo State: B0 01
                    WFS State: 67 1A
                    Vehicle speed: 0.00 km/h
                    Voltage: 68


-------------------------------------------------------------------------------
Address 37: Navigation
Cannot be reached

-------------------------------------------------------------------------------
Address 3C: Lane Change (J1086)       Labels:* None
   Part No SW: 2Q0 907 686 B    HW: 2Q0 907 686 B
   Component: HRE3_Kl15_Mst H06 0150  
   Serial number: 14520003983159  Dataset Number: V03935303MB 0001
   Coding: 529524A0
   ASAM Dataset: EV_HREntryHellaGen3Kl15 002001
   ROD: EV_HREntryHellaGen3Kl15.rod
   VCID: 392440F339DC021228D-806C

   Lane change assistance control module 2: 
   Subsystem 1 - Part No SW: 2Q0 907 685 B    HW: 2Q0 907 685 B
   Component: HRE3_Kl15_Slv  H06 0150 
   Serial number: 14520003959660      

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System (R184)       Labels: 5K0-035-456.clb
   Part No SW: 3AA 035 466     HW: 3AA 035 466 
   Component: KonzernAmp12K H03 6904  
   Revision: --------    Serial number: A1108A00007925 Dataset Number: 360050v____ 0004
   ASAM Dataset: EV_AudioVerst12KanalSTT1 001001
   ROD: EV_AudioVerst12KanalSTT1_VW36.rod
   VCID: 6D8CA4A33D146EB2F45-8038

2 Faults Found:
9463315 - Rear Left Treble Speaker 
          B1066 13 [00001001] - Open Circuit
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Date: 2023.11.03
                    Time: 03:01:46

9463827 - Rear Right Treble Speaker 
          B1068 13 [00001001] - Open Circuit
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Date: 2023.11.03
                    Time: 03:01:46


-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357 C    HW: 6R0 907 357 B
   Component: AFS-ECU       005 0050  
   Revision: --------    Serial number: -------------- Dataset Number: V03600097E0 0001
   Coding: 0F46020001000000
   Shop #: WSC 02748 790 50316
   ASAM Dataset: EV_HeadlRegulVWLWRCC 002006
   ROD: EV_HeadlRegulVWLWRCC.rod
   VCID: 3A265FFF3CDA090A217-806E

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:| 5G0-035-MIB-STD2.clb
   Part No SW: 5C0 035 680 G    HW: 5C0 035 680 G
   Component: MU-S-ND-ER    H41 0480  
   Serial number: VWZAZ2U1668085 Dataset Number: V00000000VW 0001
   Coding: 0645000FBE00000011110006010D08001F0103D401200100CE
   Shop #: WSC 00046 123 12345
   ASAM Dataset: EV_MUStd4CTSAT 001022
   ROD: EV_MUStd4CTSAT_VN75.rod
   VCID: 251C9C83A56496F27C5-8070

   Data carrier: 
   Subsystem 1 - Part No SW: V03 959 820 DC    HW: -----------
   Component: MRM DL2 23/24  --- 2010 
   Serial number: --------------------

4 Faults Found:
1553 - Function Restriction 
          B200D F0 [00001001] - due to Internal Communcations Error
          [Function restriction due to internal communication error: optical drive (fitted)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Date: 2023.11.03
                    Time: 03:01:58

                    Voltage terminal 30: 12.0 V

1555 - Check Software Version Management 
          B201A 00 [00001001] - -
          [Check software version management]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Date: 2023.11.03
                    Time: 03:01:45

                    Voltage terminal 30: 12.0 V
                    Status_Software_Version_Management-module_name: 

1556 - Internal Control Module Memory Check Sum Error 
          B2000 87 [00001001] - Missing Message
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Date: 2023.11.03
                    Time: 03:02:12

                    Voltage terminal 30: 12.1 V
                    System_Software_Error-SW_Status_Consistency: 04 01 01
                    System_Software_Error-SW_Status_Device: o

15360768 - Component Protection 
          U1101 00 [00001001] - Active
          [Anti-theft protection - component protection active (0xEA6300)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 201
                    Mileage: 304050 km
                    Date: 2023.11.03
                    Time: 03:01:45

                    Voltage terminal 30: 12.0 V


-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 7E0 907 534     HW: 7E0 937 090 E
   Component: Batt.regelung H84 0772  
   Serial number: 2502 306190145
   Coding: F0001800
   Shop #: WSC 12345 123 12345
   VCID: 6882D5B712764B9A873-803C

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 30000000047437
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372046CB0FC81462DE9-8062

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone
Cannot be reached

End----------(Elapsed Time: 01:49, VBatt start/end: 12.2V/12.2V)-----------

Screenshot 2023-11-03 143817.png (226.97 KiB) Viewed 632 times

Screenshot 2023-11-03 144043.png (88.69 KiB) Viewed 632 times

First click on the button will turn 15kl on, as seen In measuring
when trying to long press with clutch, it will turn off 15kl
I have double checked Terminal S wire from T16v/7 (ELV) to D/4 and is seems OK

[Shadow109]

kessy update...

after a long research why my elv didnt send 50kl signal to start the car..
the biggest possibility was that ELV is not knowing that my clutch is pressd
so after a quick look at elsa :-

1.png (140.06 KiB) Viewed 450 times

So my van has a basic clutch padle switch
But in CAA with start-stop elsa shows a different case :-

2.png (142.73 KiB) Viewed 450 times

I have immediately ordered this part and installed it ..
2 wires are repined + new GND wire + one new wire to the ecu

and after testing still no progress
I was thinking maybe I should also flash ECU to support (start-stop) to get this new line working
after a quick look into etka I have found : 03L906019GQ
PR :-
G0K 6-speed manual transmission
7MJ Emission standard EU5 plus
7L6 Start/stop system with regenerative braking
7MQ Emissions standard EU5 mod

after flashing and coding, still nothing changed

two days later I asked my self so how a manual beelte and jetta with kessy knows when clutch is pressed
after checking elsa I found this :-

3.png (99.01 KiB) Viewed 450 times

after checking the beetle clutch position sensor I found that its nothing like the T5

WhatsApp Image 2023-11-26 at 23.12.25_55796abd.jpg (21.33 KiB) Viewed 450 times

WhatsApp Image 2023-11-26 at 23.12.25_4731a748.jpg (28.2 KiB) Viewed 450 times

But If we look closely at the wiring diagram, all the wires seem to be similar, so I decided to give it a try and rotate the new wire to T73b/55

and when made a test I was surprised, kessy start is starting to work

with full clutch and a long press only, it will start the car
a press with out clutch paddle with turn on 15kl, but I wont be able to start the car with a second press with clutch, instead the second press turn of 15kl

[MrCollayder]

Great job, bro! Working kessy will give you a lot of pleasure =)
So the only thing need to be finished is handle.