Polo 6C EA21: Coolant radiator leaking
Posted: Mon Apr 20, 2026 5:50 pm
Hello all,
A few weeks ago, I took advantage of the good weather to give the engine bay a good clean – it had really built up
all the grime from the winter.
A good clean never does any harm, and it’s always nicer to work on a clean engine.
That’s when I noticed that my coolant level had dropped quite a bit (I rarely top it up).
I added almost half a litre of G12evo.
Out of curiosity, I checked the level again (though far from following best practice)
- Slight incline
- Engine with a coolant temperature of almost 90°C (short journey)
To avoid skewing the reading, I opened the cap to release the pressure.
The level rose, but I’m still between the max and min marks, so there’s definitely a leak somewhere.
Three suspects:
-Water pump (original: 12 years/208,700 km)
-Intercooler
-Oil cooler
-Radiators
-Head gasket
Note that the fluid is still pink; its colour hasn’t changed.
This afternoon, after pressurising the system, fluid started leaking out from beneath the bumper. Using a torch, I noticed it was coming from the radiator/heat exchanger area… Great.
There’s a 99% chance it’s the intercooler radiator. It’s just behind the bumper grille, which has a gaping opening...
And that made me realise that, 10,000 km earlier, during the last oil change, the front of the gearbox (which is just behind the radiator) was greasy/damp. I’d tried to find the source of the fluid (which didn’t smell of gearbox or engine oil, let alone brake fluid).
So it was nothing other than coolant.
At 12 years old and nearly 210,000 km, it’s going to give me a right headache...
EDIT: after putting the car on ramp and cheking under het (hehe)
I found this: We are under the car (what a surprise) and this is the pipe of the main radiator And I found, on the main radiator, the jonction between the plastic housing and the metal disipator quite "wet". Underpressure (over 1.5bar) no leaks but still, last time I did the test, I saw drops.
A few weeks ago, I took advantage of the good weather to give the engine bay a good clean – it had really built up
all the grime from the winter.
A good clean never does any harm, and it’s always nicer to work on a clean engine.
That’s when I noticed that my coolant level had dropped quite a bit (I rarely top it up).
I added almost half a litre of G12evo.
Out of curiosity, I checked the level again (though far from following best practice)
- Slight incline
- Engine with a coolant temperature of almost 90°C (short journey)
To avoid skewing the reading, I opened the cap to release the pressure.
The level rose, but I’m still between the max and min marks, so there’s definitely a leak somewhere.
Three suspects:
-Water pump (original: 12 years/208,700 km)
-Intercooler
-Oil cooler
-Radiators
-Head gasket
Note that the fluid is still pink; its colour hasn’t changed.
This afternoon, after pressurising the system, fluid started leaking out from beneath the bumper. Using a torch, I noticed it was coming from the radiator/heat exchanger area… Great.
There’s a 99% chance it’s the intercooler radiator. It’s just behind the bumper grille, which has a gaping opening...
And that made me realise that, 10,000 km earlier, during the last oil change, the front of the gearbox (which is just behind the radiator) was greasy/damp. I’d tried to find the source of the fluid (which didn’t smell of gearbox or engine oil, let alone brake fluid).
So it was nothing other than coolant.
At 12 years old and nearly 210,000 km, it’s going to give me a right headache...
EDIT: after putting the car on ramp and cheking under het (hehe)
I found this: We are under the car (what a surprise) and this is the pipe of the main radiator And I found, on the main radiator, the jonction between the plastic housing and the metal disipator quite "wet". Underpressure (over 1.5bar) no leaks but still, last time I did the test, I saw drops.