Hi,
I know someone on here will help. As part of a project I'm currently investigating, I wondered the best way to remove the headlamp assembly. Presumably it doesn't require removal of the grill or bumper. I only want to remove it to make some measurements.
Ta
Headlamp Removal
Yeah we know, but removal of the headlamp assembly does require bumper removal. But its really not a big job. However, if anyone does remove the bumper I recommend masking tape round the fron of the wing immediatly behind the indicator. Otherwise it will get scratched, and a jet wash is a good idea beforew hand too.
Today i took on the task of removing the front bumper to replace my drivers headlight ! Thanks to a link that someone had suggested for removing a GTi bumper i managed it ok, the 2 hardest things were actually removing the wiring from the back of the headlight and also, BE WARNED if you are replacing a headlight, it comes comlpete apart from the motor (that moves the light up and down) this has to be removed and put on the new light ! (this was an absolute ball ache) but its all back together now and all works fine !

There is a platic prong, it doesn't do anything when the headlight is screwed in, if you snap that, its much easier to fit! As you say the prong needs to be located before you get the plug on and it is a sod.
I replaced both my headlights with gas units, and I remember that it was a pain, as well as being tight, but possible. They came with the motors, so it was ok. However, You will find that they need significant re-aligning If you drive up to a wall you will see that its shining all over the shop. Don't be afraid to screw the two screws lots of times to get it right. Set your range control to 0 and the headlights should be down 10cm at 10m. (i.e. 1%) you get it close enough and you will have no problems at MOT time.
I replaced both my headlights with gas units, and I remember that it was a pain, as well as being tight, but possible. They came with the motors, so it was ok. However, You will find that they need significant re-aligning If you drive up to a wall you will see that its shining all over the shop. Don't be afraid to screw the two screws lots of times to get it right. Set your range control to 0 and the headlights should be down 10cm at 10m. (i.e. 1%) you get it close enough and you will have no problems at MOT time.
