Gearbox woah's (another olop off the road)
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The_phat_controlleruk
- Silver Member
- Posts: 309
- Joined: Sat Dec 03, 2005 10:40 pm
- Location: Gidea Park, Essex
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Gearbox woah's (another olop off the road)
My gearbox died on the way to the East London meet, she now whines like buggery, drawing attention for all the wrong reasons. When I got home (eventually) I popped the bonnet to have a listen. When the car is stationery in neutral, you can hear the whining, as soon as you press the clutch, it stops completely. Would you say this is the clutch release bearing rather than the gearbox. Also, if I do it myself, how easy is it to drop the box??
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dubbprince
- Bronze Member
- Posts: 178
- Joined: Sun Jan 30, 2005 12:00 pm
Its not an extremely hard job to do, you do however need to make sure you support the engine well when you take the box off. Your best off having a couple mates help you out when you do it.
Just make sure you do the following:
undo the drive shafts from the box,
undo the shifter cables,
MAKE SURE you cut the battery live before undoing the 12mm bolt holding the starter motor live on...undo the 3 bolts holding the starter on,
theres a rear mount on the box which attaches to the subframe...undo this one.
support the engine properly...have a few helpers hold bits...
undo the gearbox mount and the 6 bolts holding the box to the engine.
Make sure the reverse light switch is unhooked from the front of the box,
make sure the speed sensor plug is undone towards the rear of the box,
and lastly make sure the clutch cable is undone from the arm on the top of the box.
you might have to use a crow bar or large flat head to prise the box from the engine and a bit of wiggling and 30mins later! it should angle out of the car.
release bearing is a peace of p*** to replace, but i'd replace the clutch at the same time! its a lot easier and will save you the hassle removing the box again!
Just make sure you do the following:
undo the drive shafts from the box,
undo the shifter cables,
MAKE SURE you cut the battery live before undoing the 12mm bolt holding the starter motor live on...undo the 3 bolts holding the starter on,
theres a rear mount on the box which attaches to the subframe...undo this one.
support the engine properly...have a few helpers hold bits...
undo the gearbox mount and the 6 bolts holding the box to the engine.
Make sure the reverse light switch is unhooked from the front of the box,
make sure the speed sensor plug is undone towards the rear of the box,
and lastly make sure the clutch cable is undone from the arm on the top of the box.
you might have to use a crow bar or large flat head to prise the box from the engine and a bit of wiggling and 30mins later! it should angle out of the car.
release bearing is a peace of p*** to replace, but i'd replace the clutch at the same time! its a lot easier and will save you the hassle removing the box again!
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The_phat_controlleruk
- Silver Member
- Posts: 309
- Joined: Sat Dec 03, 2005 10:40 pm
- Location: Gidea Park, Essex
- Contact:
Cheers for this, I have been quoted £350.00 for a recon with 12 months warranty, £50 delivery, £80 surcharge. I am planning on also replacing the release bearing and clutch, like you said will save me removing the box again.dubbprince wrote:Its not an extremely hard job to do, you do however need to make sure you support the engine well when you take the box off. Your best off having a couple mates help you out when you do it.
Just make sure you do the following:
undo the drive shafts from the box,
undo the shifter cables,
MAKE SURE you cut the battery live before undoing the 12mm bolt holding the starter motor live on...undo the 3 bolts holding the starter on,
theres a rear mount on the box which attaches to the subframe...undo this one.
support the engine properly...have a few helpers hold bits...
undo the gearbox mount and the 6 bolts holding the box to the engine.
Make sure the reverse light switch is unhooked from the front of the box,
make sure the speed sensor plug is undone towards the rear of the box,
and lastly make sure the clutch cable is undone from the arm on the top of the box.
you might have to use a crow bar or large flat head to prise the box from the engine and a bit of wiggling and 30mins later! it should angle out of the car.
release bearing is a peace of p*** to replace, but i'd replace the clutch at the same time! its a lot easier and will save you the hassle removing the box again!
Muchos GrassyArse
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The_phat_controlleruk
- Silver Member
- Posts: 309
- Joined: Sat Dec 03, 2005 10:40 pm
- Location: Gidea Park, Essex
- Contact: