ciclo. Wife's Golf MK7.5 Ready2Go 1.0 TSI 6MT 200Nm/l 115HP. 🧙‍♂️

[ciclo]

Pending job... Done, OK!

viewtopic.php?p=574746#p574746

Blue needles position correction. Calibration.

- To do this work, at first I thought that it would be possible to be helped by VCDS, but it is not possible through 'Output Tests function' with this IC.
- We use ODIS again to do this job.
Once calibrated with absolute precision, the IC is reinstalled, with exactly the same result as seen in the previous link.
That is, large needles point perfectly in any position while driving, but small needles have a slight deviation from what they should be.
Please compare the first two images from the link above, IC red needles VS IC blue needles.

And now it comes when one thinks that if with the official VAG tool the result is not entirely correct we will have to use another way.

The monkey way.
Engine at 90º, tank totally full.
You can help yourself through the performance monitor or OFF road menus.
And obviously go through the gas station to fill the tank to infinity and beyond ...
Recommendation, use magician's gloves to avoid leaving grease or marks on the dials.

- Ignition switch OFF. With the IC installed in the car and with the transparent plastic removed, we turn the blue needles in an anticlockwise direction until we reach the relative "0" positions.
- Ignition switch ON. We check that the positions of the needles on small dials point exactly at 90º and on the last mark on the fuel tank.

It took me two hours and many needle turns to get a perfect result.





Just comment, for those who followed my summer project of several retrofits at the same time, that I have finally removed the protective sheet with blue band from the infotainment system screen, which is an absolute pleasure and thus concluding my summer project with everything OK.

Code: Select all

Wednesday,21,October,2020,19:59:16:32438
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 20.4.2.0 (x64)  HEX-V2 CB: 0.4526.4
Data version: 20200730 DS317.0
www.Ross-Tech.com


VIN: WVWZZZAUZKPCICLOW   License Plate: NEEDLES CORRECTION
Mileage: 33540km-20840mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: AU-VW37 (3Q0)
Scan: 01 03 08 09 10 13 15 17 19 20 3C 42 44 52 5F 65

VIN: WVWZZZAUZKPCICLOW   Mileage: 33540km-20840miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
13-Auto Dist. Reg -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
3C-Lane Change -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
5F-Information Electr. -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-DKRF)       Labels:. 04E-907-309-V1.clb
   Part No SW: 04C 906 025 L    HW: 04C 907 309 BB
   Component: R3 1.0l TFS   H20 6198  
   Revision: D7H20000    
   Coding: 01190032234415082000
   Shop #: WSC 00046 028 00070
   ASAM Dataset: EV_ECM10TFS01104C906025L 002003
   ROD: EV_ECM10TFS01104C906025L_002.rod
   VCID: 290F00D8897EC92325D-807C

No fault code found.
Readiness: 0100 0000

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 5Q0-907-379-IPB-V1.clb
   Part No SW: 5Q0 614 517 DD    HW: 5Q0 614 517 AC
   Component: ESC           H25 0424  
   Revision: 00000000    Serial number: 51998000000173
   Coding: 01FA6AA114202170477B060560CA2580562884E26006A4733420F00A4082430B00000012121212B835351919323200
   Shop #: WSC 00046 123 12345
   ASAM Dataset: EV_Brake1UDSContiMK100IPB 037009
   ROD: EV_Brake1UDSContiMK100IPB_037_VW37.rod
   VCID: 76B51BA40840D6DB78F-8022

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels:| 5G0-907-044.clb
   Part No SW: 5G0 907 044 CF    HW: 5G0 907 044 CF
   Component: Climatronic   H04 1801  
   Revision: 00001K08    
   Coding: 00020003200110011005004000101022
   Shop #: WSC 00028 028 00068
   ASAM Dataset: EV_ACClimaBHBVW37X 006145
   ROD: EV_ACClimaBHBVW37X_006_VW37.rod
   VCID: 6D8734C87D161503895-8038

   Fresh Air Blower Front: 

   Geber für Kältemitteldruck/Kältemitteltemperatur: 

   Air quality sensor: 

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 5Q0-937-08X-V2.clb
   Part No SW: 5Q0 937 084 DH    HW: 5Q0 937 084 CG
   Component: BCM MQBAB H   H40 0312  
   Serial number: 72007150025702
   Coding: 000000000000000000000000000000000000000000000000000000000000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_BCMMQB 020001
   ROD: EV_BCMBOSCH_020.rod
   VCID: 015F7878518EE1635DD-8054

   Control Unit For Wiper Motor: 
   Subsystem 1 - Part No SW: 5G1 955 119 A    HW: 5G1 955 119 A  Labels: 5QX-955-119-V1.CLB
   Component: WWS    180621  043  0551 
   Serial number:         180705074106
   Coding: 0E4DDD

   Rain Light Recognition Sensor: 
   Subsystem 2 - Part No SW: 5Q0 955 547 B    HW: 5Q0 955 547 B  Labels: 5Q0-955-547.CLB
   Component: RLHS  052  0107 
   Serial number: SBY18M08D06H04M32S34
   Coding: 06A8DD

   Steering Column Switch: 
   Subsystem 3 - Part No SW: 5Q1 953 507     HW: 5Q1 953 549 
   Component: J527 SMLS MQB  004  0060 
   Serial number: 00000002081804401346

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J791)       Labels:| 5Q0-919-298.clb
   Part No SW: 5QA 919 298 D    HW: 5QA 919 298 A
   Component: PLA 3.0 12KH07 0050  
   Serial number: 000308417318277
   Coding: 0271165841
   Shop #: WSC 00046 000 00000
   ASAM Dataset: EV_EPHVA2CAU3700000 009041
   ROD: EV_EPHVA2CAU3700000_009_VW37.rod
   VCID: 51FF8838C16ED1E38DD-8004

No fault code found.

-------------------------------------------------------------------------------
Address 13: Auto Dist. Reg (J428)       Labels:| 3Q0-907-572.clb
   Part No SW: 5Q0 907 572 P    HW: 3QF 907 572 A
   Component: ACC BOSCH MQB H11 0682  
   Coding: 2B00670119FFC728949C810560400600000000000000000004
   Shop #: WSC 00046 123 12345
   ASAM Dataset: EV_ACCBOSCHVW416 002008
   ROD: EV_ACCBOSCHVW416_002_VW37.rod
   VCID: 44D1B16C0E1C344B36B-8010

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5Q0-959-655.clb
   Part No SW: 5Q0 959 655 BJ    HW: 5Q0 959 655 BJ
   Component: AirbagVW21    006 0339  
   Serial number: 003VWR4F1CUQ
   Coding: 98CCC000000000005C0000CF000800000065
   Shop #: WSC 00028 028 00064
   ASAM Dataset: EV_AirbaVW20SMEVW37X 002160
   ROD: EV_AirbaVW20SMEVW37X_VW37.rod
   VCID: 094F605869BEA92305D-805C

   Belt Pretensioner left: 
   Subsystem 1 - Part No SW: 5G0 980 945 B    HW: 5G0 980 945 B
   Component: BeltPretRevFL  H37 0350 
   Serial number: 34169667E30071820325
   Coding: 333135

   Belt Pretensioner right: 
   Subsystem 2 - Part No SW: 5G0 980 946 B    HW: 5G0 980 946 B
   Component: BeltPretRevFR  H37 0350 
   Serial number: 34169668E31071830145
   Coding: 333135

   Side Sensor Driver Front: 
   Subsystem 3 - Part No SW: -----------    HW: 480 002 307 18
   Component: SideSensor_Df  001 0887 
   Serial number: 35700000000F8745C23S
   Coding: 2D2D2D

   Side Sensor Passenger Front: 
   Subsystem 4 - Part No SW: -----------    HW: 480 002 807 18
   Component: SideSensor_Pf  001 0887 
   Serial number: 358000000000EC18233G
   Coding: 2D2D2D

   Side Sensor Driver Rear: 
   Subsystem 5 - Part No SW: -----------    HW: 480 403 107 18
   Component: SideSensor_Dr  003 6149 
   Serial number: 3510001A729FD154210-
   Coding: 2D2D2D

   Side Sensor Passenger Rear: 
   Subsystem 6 - Part No SW: -----------    HW: 480 403 107 18
   Component: SideSensor_Pr  003 6149 
   Serial number: 3520001A929FD1515577
   Coding: 2D2D2D

   Front Sensor Driver: 
   Subsystem 7 - Part No SW: -----------    HW: 480 402 306 18
   Component: FrontSensor_D  003 6149 
   Serial number: 3550001A326704A3C63.
   Coding: 2D2D2D

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5G0-920-XXX-17.clb-SRI3
   Part No SW: 5G1 920 750 D    HW: 5G1 920 750 D
   Component: KOMBI         310 2700  
   Coding: 07A52A802688000801887A0D1401000000000000
   Shop #: WSC 00200 935 01530
   ASAM Dataset: EV_DashBoardVDDMQBAB 009068
   ROD: EV_DashBoardVDDMQBAB_009_VW37.rod
   VCID: 280905DC9274F02B3A3-807C

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:| 3Q0-907-530-V1.clb
   Part No SW: 3Q0 907 530 AC    HW: 3Q0 907 530 C
   Component: GW MQB High   521 5388  
   Serial number: 09012020001767
   Coding: 030100047F085700DA000258080F00010001070000000000000000000000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_GatewNF 013026
   ROD: EV_GatewNF_VW37.rod
   VCID: 70B92DBC6A24F8EBA23-8024

   Alternator: 
   Component: 4-01-02-01-04  

   Multi Function Steering Wheel Control Module: 
   Subsystem 2 - Part No SW: 5G0 959 442 AB    HW: 5G0 959 442 AB  Labels: 3C8-959-537.CLB
   Component: E221__MFL-MD9  H18 0052 
   Serial number: 39190002063230049307
   Coding: 2CFFFF

   Battery Monitoring Control Module: 
   Subsystem 3 - Part No SW: 5Q0 915 181 K    HW: 5Q0 915 181 K
   Component: J367-BDMHella  H10 9070 
   Serial number: 9353818504          

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 3G0 857 511 BD    HW: 3G0 857 511 BD
   Component: FLA           H01 0010  
   Revision: AA001001    
   Coding: 0404000000000000000000
   Shop #: WSC 00028 028 00068
   ASAM Dataset: EV_HighBeamAssisAU33X 001019
   ROD: EV_HighBeamAssisAU33X_VW37.rod
   VCID: 6B833AD043021B33971-803E

No fault code found.

-------------------------------------------------------------------------------
Address 3C: Lane Change (J1086)       Labels:| 5Q0-907-686.clb
   Part No SW: 5Q0 907 686 C    HW: 5Q0 907 686 C
   Component: HRE_Master    H12 0081  
   Serial number: 0519386082
   Coding: 02011103
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_HREntryHella 001028
   ROD: EV_HREntryHella_VW37.rod
   VCID: 3D27C4886DF64583795-8068

   Lane Change Assistant 2: 
   Subsystem 1 - Part No SW: 5Q0 907 685 C    HW: 5Q0 907 685 C
   Component: HRE_Slave  H12 0081 
   Serial number: 0519601132          
   Coding: 020111

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels:| 5QX-959-X93-42.clb
   Part No SW: 5Q4 959 593 F    HW: 5Q4 959 593 F
   Component: TSG FS        006 0246  
   Serial number: 0000305474246 
   Coding: 00150320D000048000001000
   Shop #: WSC 00020 999 12345
   ASAM Dataset: EV_DCU2DriveSideMAXHCONT 001005
   ROD: EV_DCU2DriveSideMAXHKLO.rod
   VCID: 48C9A55C3234102BDA3-801C

   Drivers Door Rear Control Module: 
   Subsystem 1 - Part No SW: 5Q4 959 811 F    HW: 5Q4 959 811 F  Labels: 5QX-959-81X-V1.CLB
   Component: Fond FHSG DRV  010 0004 
   Serial number: 00000000000009798407
   Coding: 010000

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J500)       Labels:| 5Q0-909-144.clb
   Part No SW: 5Q0 909 144 AA    HW: 5Q0 909 144 AA
   Component: EPS_MQB_ZFLS  131 1081  
   Coding: 031F0000
   Shop #: WSC 00028 028 00068
   ASAM Dataset: EV_SteerAssisMQB 015157
   ROD: EV_SteerAssisMQB_015.rod
   VCID: 73B322B01B32C3F35F1-8026

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels:| 5QX-959-X92-52.clb
   Part No SW: 5Q4 959 592 F    HW: 5Q4 959 592 F
   Component: TSG BFS       006 0246  
   Serial number: 0000336638884 
   Coding: 00150320DE00048000001000
   Shop #: WSC 00028 028 00068
   ASAM Dataset: EV_DCU2PasseSideMAXHCONT 001005
   ROD: EV_DCU2PasseSideMAXHKLO.rod
   VCID: 47CBA6603F2A1F53D39-8012

   Passengers Rear Door Control Module: 
   Subsystem 1 - Part No SW: 5Q4 959 812 F    HW: 5Q4 959 812 F  Labels: 5QX-959-81X-V1.CLB
   Component: Fond FHSG PSG  010 0004 
   Serial number: 00000000000009846262
   Coding: 090000

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:| 5G0-035-MIB-STD2.clb
   Part No SW: 3Q0 035 874 C    HW: 3Q0 035 874 C
   Component: MU-S-ND-ER    853 0891  
   Serial number:               
   Coding: 02731001FF0000005111000100880A001F0500D401200100CF
   Shop #: WSC 00046 123 12345
   ASAM Dataset: EV_MUStd4CDELP 001001
   ROD: EV_MUStd4CDELP_VW37.rod
   VCID: 323DE7B4A4A88AFB947-8066

   Operating And Display Unit 1: 
   Subsystem 1 - Part No SW: 5G6 919 605 B    HW: 5G6 919 605 B
   Component: ABT_Std-2_Nav  H52 8130 
   Serial number: VWZ6ZHV2691212      

   Data medium: 
   Subsystem 2 - Part No SW: 5NA 919 866 AR    HW: -----------
   Component: ECE AS 20/21  --- 1430 
   Serial number: --------------------

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 5Q0 907 273 B    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0009  
   Serial number: 30000000250801
   ASAM Dataset: EV_RDKBERU30 006001
   ROD: EV_RDKBERU30_006_VW37.rod
   VCID: 3431E1AC5EBC84CB86B-8060

No fault code found.

End----------(Elapsed Time: 01:21, VBatt start/end: 14.0V/14.2V)-----------

... waiting for resquested parts for my fall-winter project.

[ciclo]

[Mart!n-GTI-DK]

Did you just swap the needles for blue ones? Or is there more in it than just that?

[ciclo]

Good morning Martin. I changed the instrument cluster (from black/white display to color display) and took the opportunity to change the needles on the new instrument cluster.

Here you have all the information with links to all the info:
viewtopic.php?p=574746#p574746

You already know that to change the needles it is necessary to change the LEDs, they must have 800 mcd for original blue needles.





A brief comment:
The original blue needles have a high degree of opacity and perhaps someone would consider that blue needles with 800 mcd blue LEDs could have low brightness.
The blue LEDs used for VW instrument clusters before the Golf 7 with original or hand-tinted blue needles were 300 mcd (approx).

In the adaptation channels of the instrument cluster there are some parameters that can be modified. Still under study and tests, ... you already know that I like to be perfectionist.

[Mart!n-GTI-DK]

I hoped that VW had changed the design so they needles didn’t need blue LED’s.

As I believe I have told you before. I have great appreciation and admiration for your abilities. But when you start talking technical it goes straight over my head

I would love to do this mod. And the display aswell. But just don’t have the abilities I’m afraid

But I can turn a wrench. So upgraded the headlights from Bi-Xenon to Golf R Bi-Xenons yesterday.

[iichel]

Hi Martin, looks good. The difference is the indicators?

[Mart!n-GTI-DK]

Hi Martin, looks good. The difference is the indicators?

And Light in both “U’s”.

[ciclo]

But I can turn a wrench. So upgraded the headlights from Bi-Xenon to Golf R Bi-Xenons yesterday.

Nice upgrade for your headlight/s DRLs.

I hoped that VW had changed the design so they needles didn’t need blue LED’s.

As I believe I have told you before. I have great appreciation and admiration for your abilities. But when you start talking technical it goes straight over my head

I would love to do this mod. And the display aswell. But just don’t have the abilities I’m afraid

Well this has a very easy solution, first contact Madwarlock, I am sure he can help you in this matter for a very reasonable price for your pocket.
Buy what is necessary to achieve the result you want, make a plan and propose your plan to Madwarlock. (DK <---> NL )

[ciclo]

Golf 7.5 8IU LED headlights. Parts received, etc ...

After taking measurements for the length of the wiring for LED headlights I have decided that I am going to manufacture the wiring using the red connector located in TIUL as a coupling point instead of the T10 connector that I had previously planned.

(old image)




This red connector has most of its slots empty (for European market), it is also used for the left headlight and the +15 power supply for both headlights.
I'll do my own wire mapping on this red connector for the rest of the wires that connect to the BCM, FCM, the headlights and fuses, in this way I avoid adding the planned T10 coupling to the set of wires.

The main wiring would be as follows:


---
Parts received:

Apart from the Level sender already posted in this thread previously ...


The control modules for both LED headlights.


FCM, holder ...




T14 connectors, T10 connectors for total isolation of the original wiring for Halogen headlights, fuse holders ...


I will buy the 8IU LED headlights new just when I am going to install them (for the matter of guarantees and returns in case of damage or malfunction).
5G1941113
5G1941114

I will start to manufacture all the necessary harnesses, I will post some images of the process ...

---

VCP

The flashing and/or parameterization files of the LED headlight modules (29, 39, D6, D7).





Still to find out when each file is used.
My assumptions:
LED_lowline ... without dynamic cornering lights.
LED_AFS ... with dynamic cornering lights but without DLA.
LED_MXB ... with DLA.


The parameterization file for the new FCM is also required.

[ciclo]

Golf 7.5 Rear Level Sender Wiring.


Previous info,
viewtopic.php?p=576562#p576562

[iichel]

Looks great, I cannot wait to see the result

[ciclo]

Thanks Michel, it will be a slow process, enjoying each new step, it will help that this time I won't have to do other jobs for others in my spare time.

I hope I will not regret doing this project and achieve a good/better result with the Original LED headlights, ... the replica LED headlights with Morimoto LEDs that I installed for testing work very well, ... it will be a difficult challenge to achieve a better result.

[exantas]

I hear that you requested a challenge, did I understand correctly?

Probably I am wrong, but I think that most Golf GTE that I see here on the road come with matrix Led. But I can't really tell. There are so many variants of the Golf headlights

[ciclo]

Yes, there are several models of LED headlights for the Golf, in fact, there are different VCP parameterization-flashing files for:

- the GOLF E


- the 8IT LED headlights (single control module)


- and those previously shown for 8IX, 8IU LED headlights (including the e-Golf with custom flash files). The one that puzzles me the most is the LED_lowline, and it is the reason that I am not able to definitely understand the definition for LED_AFS and LED_MXB.


I fully understand why the flashing is due and not the parameterization, but the definition of the flashing files is not totally clear to me at this time.
It is probably something simple to understand, but I think there are possibilities not considered depending on the lighting system (I'm probably wrong because there is something I don't know).

For example:
Are the 8IU headlights matrix headlights? and the 8IX not? The matrix LED headlights are supposed to operate with the DLA, however they can work without DLA, in fact they do, in fact again there are people who activated the DLA once the camera for the assistance systems (A5 Address) was retrofitted after the purchase Golf with LED headlights, so what kind of headlights did they have factory installed? 8IX or 8IU???...

For example:
These are the activations for the HBA - Light Assist - (Dynamic or not) in the BCM adaptation:

This image comes from when I installed the Light Assist (20 Address).


---

It's not really a big problem, the modules can be flashed as many times as necessary until everything works correctly (again 'The monkey way').
I will leave doubts when errors are reported in the autoscan and I have to fix them.

My goal/challenge for the moment is to make the new 8IU LED headlights work with the dynamic cornering lights and the basic HBA (20 Address).

Later I could install the camera for DLA and other assistants, who knows ...

[Bizmo]

I was trying to figure this out on my Golf 7.5.

Mine came from the factory with the 8IX ones and I am going through the process of installing the A5 camera (just waiting for a new windscreen) and was trying to see if I can 'upgrade' my headlights to the 8IU ones.

As far as I can see on ETKA, they have the same control modules but the whole headlight unit has a different part number which makes me think they must be different.

This is the list I made over on the golfmk7 site.